Emerson 400508-02 Invalid Configuration, Power Module, High DC Bus, Low DC Bus, Encoder State

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Diagnostics and Troubleshooting

Invalid Configuration

The FM was not on this drive during its previous power-up and it is not known if the setup data in the FM matches the drive and motor to which the FM is now attached.

This can also happen when a FM is removed from a drive and the drive is powered-up.

To reset the fault, create or open a configuration file with the correct drive and motor selections and download the configuration to the FM or drive. If you are certain that the setup data in the FM or drive matches the system configuration, press and hold the E Series drive’s Reset button for 10 seconds (until the fault is cleared).

Caution

Damage may occur to the drive, motor or both if the fault is cleared using the Reset button when the setup data in the FM does not match the current drive and motor.

Power Module

This fault is generated when a power stage over-temperature, over-current or loss of power stage logic supply occurs. This can be the result of a motor short to ground, a short in the motor windings, a motor cable short or the failure of a switching transistor.

It can also occur if the drive enable input is cycled "Off" and "On" rapidly (>10 Hz).

High DC Bus

This fault will occur whenever the voltage on the DC bus exceeds 440 VDC. The most likely cause of this fault would be an open shunt fuse, a high AC line condition or an application that requires an external shunt (that is, a large load with rapid deceleration).

Low DC Bus

This fault will occur whenever the voltage on the DC bus drops below 96 volts. The most likely cause of this fault is a reduction (or loss) of AC power. A 50 ms debounce time is used with this fault to avoid faults caused by intermittent power disruption.

Encoder State

Certain encoder states and state transitions are invalid and will cause the drive to report an encoder state fault. This is usually the result of noisy encoder feedback caused by poor shielding.

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Contents FM-3 Programming Module Installation Manual Page FM-3 Programming Module Installation Manual Page Service Support 952995-8033 Customer Service952995-8011 Application Engineering 800893-2321 Sales 952995-8000 Training Services Or FaxRepresents Document ConventionsReference Materials Safety InstructionsGeneral Warning Qualified PersonSafety Precautions Safety ConsiderationsSetup, Commissioning and Maintenance Safety of MachineryViii Table of Contents Page Series EN Drive with FM-3 Function Module IntroductionFM-3 Programming Module Installation Manual Basic Installation Notes InstallationMechanical Installation Grip the FM On each side LCD Modbus CommunicationsPC System Configuration Software InstallationPreparing for PowerTools FM-3 Installation Installing PowerTools FM-3Starting the Software Starting and Exiting PowerToolsTo display Help in PowerTools, do one of the following Accessing HelpExiting the Software FM-3 Programming Module Installation Manual Diagnostic Display Diagnostics and TroubleshootingFault Codes Diagnostics and Troubleshooting Fault Descriptions Power Module Invalid ConfigurationHigh DC Bus Low DC BusMax Following Error RMS Shunt PowerEncoder Hardware Motor OvertempFM-3 Specific Fault Descriptions Brake Release Brake OperationAnalog Outputs Default Analog Output SourceAnalog Output Offset units Analog Output Scale unitsDiagnostic Output Test Points Diagnostic Analog Output Test PointsDiagnostic Cable Dgne Diagram Error Messages Drive FaultsResetting Faults Viewing Active Drive FaultsError The maximum limit of Instances is reached Non-Programming Error MessagesError Your Application is not valid to download Programming Error MessagesError a FM3 number’s mantissa must be between -2147483647 FYI Your Application hasError Couldnt find named Variable Error Can only compare,,etc numeric resultsError Couldnt find named Variable from Text Error Program Instance does not ExistError Text Strings are limited to 12 characters Error Syntax error encounteredError The destination variable does not accept Data Error The destination variable is Read OnlyDiagnostics and Troubleshooting Error This is not a fully qualified variable Error This instance does not existError This variable cannot be assigned a selection value Error This variable type cannot be assigned a valueGlobal Where Am I Button Online Status IndicatorsMotion Status FM-3 Programming Module Installation Manual Dimensions and Clearances Specifications66.0 Specifications Cable DiagramsSNCDD-001.5 Cable SNCE-XXX CableSNCO-003 Cable SNCI-003 Cable SNCLI-003 Cable CMDX-XXX Cable CMDO-XXX Cable CDRO-XXX Cable TIA-XXX Cable DDS-XXX Cable TERM-H Head Terminator TERM-T Tail Terminator CMDS-XXX Cable CMMS-XXX Cable CFCS-XXX Cable CFCO-XXX Cable CFOS-XXX Cable Vendor Contact Information Index SymbolsFM-3 Programming Module Installation Manual

400508-02 specifications

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