Woodstock W1099 manual VI. Capacities, VII. Preparation

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VI. CAPACITIES

The W1099 is designed to produce half-blind dovetail joints with a router, 7/16" guide bushing, and 14°, 1/2" dovetail router bit. Half-blind dove- tails are very strong and are commonly used in fine drawer construction. The term “half-blind” refers to the fact that the pins and tails can only be seen from the side.

1.The W1099 is capable of processing material up to 11/4" thick and up to 12" wide.

2.It is designed to be used with 1/4" shank, 1/2", 14° dovetail bits only. The bit should pro- trude approximately 17/32" below the base.

3.The maximum router base size that can be used with this jig is 7" in diameter.

4.The guide bushing should protrude 1/8" to 3/16" from the base of the router and be 7/16" in outside diameter (O.D.).

This jig can only be used with a guide bushing attached to your router base.

The table below shows the pin widths produced by different sized templates. Your jig comes with a 1/2" template. Other templates are available from your local Woodstock dealer.

Template Size

Bit Size

Bushing Size

Pin Width

 

 

 

 

1/2"

1/2"

7/16"

5/8"

7/16"

1/2"

7/16"

1/2"

9/16"

1/2"

7/16"

3/4"

 

 

 

 

Tail

Pin

Pin Depth

 

 

 

Pin Width

 

Figure 2 gives a description of dovetail pins.

VII. PREPARATION

It is important to plan your work before starting. If joining multiple pieces for a drawer or series of drawers, it is best to label the pieces as front, back and sides and which face will be inside or outside. It is also best to label the ends so it is clear which end mates with another. Labeling will save setup time and avoid costly mistakes in the long run.

A typical drawer has a 3/4" thick front with sides made of 1/2" material. The dovetail jig’s design requires that you use the same stock thickness for the back as you do for the front. Your drawer fronts and backs must be at least 5/8" thick to fully accommodate the length of the dovetails without compromising strength.

After all the pieces have been cut to size and checked to ensure squareness, set them on a bench in the order that they will be fitted together. Lay each piece down so the inside faces up. Label each piece on the inside as shown in Figure 3.

Figure 3 shows the pieces laid out for labeling.

Woodstock Intl., Inc. W1099

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Contents Dovetail JIG Table of Contents Introduction II. CommentaryIII. Safety Rules for ALL Tools Never Stand or Lean on ToolHand Levers AssemblyIV. Unpacking MountingVI. Capacities VII. PreparationVIII. Adjustment Locations Shows the adjustment locations for the dovetail jigIX. Clamp Adjusting Side Stop SET UPSide Stop SET UP XI. Template Adjustment XII. Fence Adjustment Shows checking the alignment of the fenceXIII. Operations Regular USETips for Optimum Results Shows dovetails after cutting Rabbeted Drawer Fronts Excessive FIT XIV. TroubleshootingTEAR-OUT Incomplete FITOffset Edges Uneven FITFIT TOO Tight Or TOO Loose XV. Warranty Limited WarrantyXVI. Closure XVII. Parts Diagram XVIII. Parts List XIX. Tool DataW1099 Dovetail JIG XX. Index 10-12Woodstock Intl., Inc. W1099
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