Emerson 20/20 service manual Best Practices

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Section 2 • Installation Recommendations

Best Practices

• Do:

•Keep AC wires away from circuit boards.

•Always run conduit into the bottom or sides of an enclosure.

•If the conduit must be placed in the top of an enclosure, use a water-tight conduit fitting to keep water from entering the enclosure.

•The Vission 20/20 is supplied with pre- punched conduit holes. Use them!

•Don’t:

•Don’t run wires through the Vission 20/20 enclosure that are not related to the compres- sor control.

•Don’t add relays, timers, transformers, etc. in the Vission 20/20 enclosure without first check- ing with Vilter.

•Don’t run conduit into the top of an enclosure.

•Don’t run refrigerant tubing inside the enclosure.

•Don’t drill metal enclosures without taking proper precautions to protect circuit boards from damage.

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Vission 20/20 • Operation and Service Manual •Vilter/Emerson • 35391SC 1.8.5153

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Contents Vission 20/20 micro-controller Page Table of Contents TOC Digital I/O Board Layout Top Status BarCompressor Sequencing Event List Data Backup List of Tables and Figures END of TOC How to Use This Manual Operational Flow Charts Requirements to Start CompressorCritical Compressor Run Logic at Compressor Start Compressor Amperage Load LimitingOperational Flow Charts 2 Proper Wiring Sizing Installation RecommendationsVoltage Source Grounding DC signalsMixing Voltages Wiring Methods Correct Transformer Wiring MethodBest Practices Hardware Architecture OverviewDigital Input/Output I/O Digital I/O 1 Board Description TypeAnalog Inputs Refer to -2. Analog Inputs Motor CurrentDigital I/O 2 Analog Inputs 1Analog Outputs Digital & Analog I/O Boards LayoutAnalog Inputs 2 Digital I/O Board LayoutDigital Output Boards Digital Output Board LayoutDigital Input Boards Digital Input Board LayoutDigital In-Out Boards Digital Input-Output Board LayoutAnalog Input Boards Analog Input Board LayoutChannel Signal Analog Input Jumper TablesJP-13 JP-14 JP-15 JP-31 Analog Output Boards Analog Output Board LayoutMain Screen Main ScreenTop Status Bar Parameter Bar Unit Start Pop-Up Window Bottom Status Bar Splash Screen Menu Screen Navigation ButtonsMenu Screen Compressor Control Pulse Proportional ControlAuto-Cycle Proportional Band & SetpointVariable Frequency Drive VFD VFD One-Step Control MethodPumpdown Control Pulldown Control Control Mode Volume Slide Position OffsetStop Load and Force Unload Capacity Slide Triggered OutputsOil Control Load AnticipatingLiquid Injection Compressor Control Alarms and Trips Alarms and Trips SetpointsAlarms and Trips Safety Failure Messages Compressor InhibitsFalse Start Timers Timer SetpointsOil Separator Level #2 Safety Trip Delay Timers Blank Compressor Scheduling Scheduling SetpointCompressor Scheduling Compressor Sequencing Pressure Control SetpointsCFM Equipment List 10 4 / Blank Condenser Control Condenser Control SetpointStep Control VFD Settings Step Control Screen11 4 / Blank Service Options Digital OutputsAnalog Outputs Pressure and Temperature Inputs Instruments CalibrationMotor Current Remote CapacityAnalog Inputs 13 4 / Blank Slide Calibration Capacity Slide Valve PotentiometerSlide Valve Operation Volume Slide Valve PotentiometerSlide Valve Actuator Calibration for Optical Style Motors Photochopper Command Shaft Rotation Command Shaft Rotation Required By ActuatorSlide Valve Troubleshooting Guide Slide Valve Troubleshooting Guide 1Slide Valve Troubleshooting Guide 2 Slide Valve Actuator Troubleshooting Guide Blink Code LED Blink Codes and Troubleshooting Guide 1LED Blink Codes and Troubleshooting Guide 2 Pleted. The actuator will not move while this error codeTrend Chart Chart OperationTrend Data Storage Setup Trend Setup Screen15 4 / Blank Event List Event list Columns16 2 / Blank Input / Output Input/Output Screen17 2 / Blank Auxiliary Input / Output Digital InputsDigital Outputs Control 18 4 / Blank Units ConfigurationTime & Date Touchscreen CommunicationsAnti-Recycle Restart On Power Failure Compressor SequencingLanguage Model & RefrigerantCompressor Control Optional Function SelectionCondenser Control Oil PumpOil Cooling Motor Current DeviceDigital Inputs Analog Inputs Analog Outputs Configuration 19 10 / Blank Data Backup Save / LoadData Backup Factory Reset Migrate20 4 / Blank Maintenance ChecklistChart LogUser Access ApplyLogin Manage AccountsSecurity Access Levels Screen Security Levels22 4 / Blank Screen Features Help ScreenVersion Pop-Up Screen Twin Screw Control Twin Screw Control ScreenOperation Cool Compression Control Cool Compression Control ScreenControl Functions Cool Compression Control Functions ScreenAuto Load Timer Operational Differences from Single ScrewCool Compression Control

20/20 specifications

Emerson 20/20 is an advanced platform designed for real-time data analytics, visualization, and operational optimization in industrial settings. This robust solution aims to empower organizations by providing actionable insights derived from their operational data, enabling enhanced decision-making and improved efficiency.

One of the standout features of Emerson 20/20 is its ability to integrate seamlessly with various sources of data, whether structured or unstructured. It consolidates information from different systems, such as historians, control systems, and ERP software, allowing users to gain a comprehensive view of their operations. This integration capability is crucial for businesses looking to maximize their data utilization without being confined to a single data source.

The platform employs powerful analytics tools that utilize machine learning and artificial intelligence technologies. These tools are designed to automatically identify patterns, anomalies, and trends in real-time. By leveraging predictive analytics, Emerson 20/20 helps organizations forecast potential issues before they escalate, allowing for proactive maintenance and minimizing downtime.

Emerson 20/20 also features user-friendly visualization dashboards, which provide customizable views tailored to individual user roles. This means that whether you are a plant manager, a process engineer, or an executive, you can access relevant data that speaks directly to your needs. These dashboards facilitate easier understanding of complex data sets, promoting informed decision-making across the organization.

One notable characteristic of Emerson 20/20 is its adaptability and scalability. Businesses of all sizes can implement the platform and scale its features according to their needs. This flexibility ensures that both small operations and large enterprises can derive value from the solution, making it an attractive option for various industries.

Additionally, the platform is designed with cybersecurity in mind, ensuring that data integrity and confidentiality are maintained. This aspect is increasingly important as industries become more interconnected and target more sophisticated cyber threats.

In summary, Emerson 20/20 stands out as a powerful tool for organizations seeking to harness their operational data effectively. With its advanced analytics capabilities, seamless integration, customizable visualization, and scalable design, it offers a comprehensive solution to optimize industrial performance and support data-driven decision-making. As businesses continue to navigate the complexities of modern operations, Emerson 20/20 provides the insights necessary to stay competitive and responsive to changing market demands.
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