Emerson 396VP, 398VP, 397 instruction manual Section Maintenance, Sensor is in Pressurized System

Page 36

MODEL 396/396VP/397/398/398VP

SECTION 4.0

 

MAINTENANCE

SECTION 4.0

MAINTENANCE

4.0MAINTENANCE. The Model 396, 396VP, 397, 398, and 398VP Sensors are disposable type sensors and therefore require minimum maintenance. Every sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning by wiping or brushing with a soft cloth or brush is deter- mined by the nature of the solution being measured. The sensor should be removed from the process peri- odically and checked in buffer solutions.

SAFETY WARNING

SENSOR IS IN PRESSURIZED SYSTEM!

May cause spray and bodily injury. Before removing sensor, be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level.

If the sensor will not calibrate, refer to your analyzer/ transmitter instruction manual for proper test proce- dures. If it is determined that the sensor has failed, it should be discarded and replaced.

4.1ELECTRODE CLEANING. If the electrode is coat- ed or dirty, clean as follows:

1. Remove the sensor from process.

SAFETY WARNING

SENSOR IS IN PRESSURIZED SYSTEM may cause spray and bodily injury.

Before removing sensor, be absolutely cer- tain that the process pressure is reduced to 0 psig and the process temperature is low- ered to a safe level.

2.Wipe the glass bulb with a soft, clean, lint free cloth or tissue. If this does not remove the dirt or coating, go to Step 3. (Detergents clean oil and grease; acids remove scale.)

3.Wash the glass bulb in a strong detergent solution and rinse it in clean water. If this does not clean the glass bulb, go to Step 4.

CAUTION

The solution used during the following check is an acid and should be handled with care. Follow the directions of the acid manufacturer. Wear the proper protective equipment. Do not let the solution come in contact with skin or clothing. If contact with skin is made, immedi- ately rinse with clean water.

4.Wash the glass bulb in a dilute 5% hydrochloric acid solution and rinse with clean water. Soaking the sensor overnight in the acid solution can improve cleaning action.

NOTE

Erroneous pH results may occur immedi- ately after acid soak, due to reference junction potential build-up.

Replace the sensor if cleaning does not restore sensor operation.

4.2AUTOMATIC TEMPERATURE COMPENSATOR. The temperature compensator element is temperature sensitive and can be checked with an ohmmeter. Resistance increases with temperature.

The 3K element will read 3000 ohms ±1% at 25°C (77°F) and a Pt-100 will read 110 ohms. Resistance varies with temperature for a 3K and Pt-100 element and can be determined according to Table 4-2 or the following formula:

RT=Ro [l+R1 (T-20)]

Where RT = Resistance

T = Temperature in °C

Refer to Table 4-1 for Ro and R1 values

TABLE 4-1. Ro and R1 Values for

Temperature Compensation Elements

 

Temperature

 

Ro

 

R1

 

 

Compensation Element

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3K

 

2934

 

.0045

 

 

PT-100

 

107.7

 

.00385

 

 

 

 

 

 

 

 

TABLE 4-2.Temperature vs Resistance

 

 

of Auto T.C. Elements

 

 

 

 

 

 

 

 

 

 

 

Temperature °C

 

Resistance (Ohms) ±1%

 

 

 

 

 

3K

PT-100

 

 

0

 

2670

100.0

 

 

10

 

2802

103.8

 

 

20

 

2934

107.7

 

 

25

 

3000

109.6

 

 

30

 

3066

111.5

 

 

40

 

3198

115.4

 

 

50

 

3330

119.2

 

 

60

 

3462

123.1

 

 

70

 

3594

126.9

 

 

80

 

3726

130.8

 

 

90

 

3858

134.6

 

 

100

 

3990

138.5

 

 

 

 

 

 

 

 

 

32

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Contents PH/ORP Sensors ModelHazardous Area Installation Essential InstructionsTable of Contents List of TablesCross Section Diagram of the TUpH Reference Technology List of FiguresSection Description and Specifications TUpH Features and ApplicationsCross Section Diagram of the TUpH Reference Technology Performance & Physical Specifications Model QUIK-LOC KITOrdering Information Model398 10 32 Model Mounting Accessories optional Part Number Description Section Installation Safety Warning2 inch Pipe Tee PN 2002011 with 1 inch threaded connections Dimensional Drawing For Models 396 Section 40039603 C Dimensional Drawings For Model 397 in the Quik-Loc Unit Electrical Installation 40039610 40038920 G 40039607 40039606 D 40039608 D 40039605 F 40039611 Section 21. Wiring Model 396VP and 398VP to 24. Wiring Model 396VP and 398VP to Model 28. Wiring Model 396VP and 398VP to 33. Wiring Model 396VP/398VP to Models 54/54e 36. Wiring Model 396VP-54 to Model 38. Wiring Models 396VP & 398VP to Model Xmt-P-XX-10 39. Wiring Models 396/397/398 to Model 5081-P Calibration Using Buffer Solutions or Grab Samples Section Start UP and CalibrationSensor Preparation Section Maintenance Sensor is in Pressurized SystemSection Troubleshooting Troubleshooting Probable Cause RemedyWarranty Repair NON-WARRANTY RepairSection Return of Material GeneralWarranty Specifications subject to change without notice
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