Woods Equipment SG100 manual Input Leak Repair, Gearbox Disassembly

Page 18

1.Crown gear

2.Gearbox housing

3.Input shaft

4.Output shaft

5.Gear pinion

6.Bearing

7.Bearing

8.Protective washer

9.Cotter pin

10.Snap ring

11.Snap ring

12.Shim, 45.3 x 2.5

13.Shim, 70.3 x 84.7

14.Slotted hex nut M30 x 2

15.Shim, 50.3 x 70.3

16.Shim, 40.3 x 61.7 x 1

17.Seal, 50 x 90 x 10

18.Seal, 45 x 85 x 10

19.Cap

20.Cover

21.Vent plug

22.Bolt, M8 x 16

23.Cotter pin

24.Nut M40 x 1.5

Figure 13. Gearbox Disassembly

Input Leak Repair

Refer to Figure 13.

1.Disconnect and remove the rear driveline from the gearbox.

2.Remove vent plug (21) and siphon gear lube from housing through this opening.

3.If the leak occurred at either end of input shaft, remove oil cap (19) and/or oil seal (18). Replace with new one (refer to Seal Installation, page 17).

4.Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

Gearbox Disassembly

Refer to Figure 13.

1.Remove gearbox from stump grinder (see Remove Gearbox from Stump Grinder, page 16).

2.Remove 3/8" plug from side of gearbox and pour out gear oil.

3.Remove oil cap (19) (to be replaced).

4.Remove snap ring (10) from input shaft (3).

5.Support gearbox in hand press and push on input shaft (3) to remove bearing (7) and shim (12).

6.Remove top cover (20) from housing. Remove gear (1) from inside housing.

7.Remove oil seal (18) from front of housing (to be replaced).

8.Remove snap ring (10) and shim (13) from front of housing (2).

9.Remove front bearing (7) by using a punch and hammer from outside of housing.

10.Support housing in vise in a horizontal position.

NOTE: The hex nut (14), cotter pin (23), and hub are already removed with the stump grinder wheel.

11.Remove seal (17).

12.Remove cotter pin (9), nut (24), and shim (16) from output shaft (4).

13.Remove output shaft (4) by using a punch and hammer and tapping on top to drive downward.

14.Remove gear (5) and shim (15) from inside housing.

18 Dealer Service

MAN0155 (Rev. 2/16/2007)

 

 

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Contents Stump Grinder Introduction To the DealerTable of Contents SG100 Specifications General InformationTraining SafetySafety Rules PreparationMaintenance TransportationStorage Safety & Instructional Decals Serial Number Plate Be CarefulTractor Stability OperationOperation Stump Grinder PRE-OPERATIONCategory 2 Hitch Pin Install 3-POINT PinsCategory 1 Hitch Pin Attach Stump Grinder to TractorStore Stump Grinder CleaningOperating Technique After Each UsePRE-OPERATION Check List Owners ResponsibilityGearbox Lubrication Owner ServiceLubrication Information Driveline LubricationAdjusting Slip Clutch Slip Clutch AssemblyRemove Hub Dealer ServiceGearbox Maintenance Remove Gearbox from Stump GrinderSeal Replacement Figure Seal InstallationOutput Shaft Repair Gearbox Disassembly Input Leak RepairGearbox Assembly Gearbox AssemblyGearbox Hub Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Dealer Service PRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListStump Grinder Assembly PartsStump Grinder Parts List Part QTY DescriptionGearbox Assembly Driveline Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsWarranty Please Enter Information Below and Save for Future Reference MAN0155