Dukane AN400 manual Pin Number DPC Signal Name DPC Signal Type

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DUKANE

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Application Note

 

Intelligent Assembly Solutions

AN400

J602 User Interface Connector

The J602 User Interface connector is the primary communications link between the DPC IV and user automation equipment. This connector provides status signals that can be used to monitor DPC weld data analysis results as well as timing issues related to the processing of the weld sequence. It also provides the automation with dedicated communication lines that allows the automation to control the beginning and the end of a welding sequence.

 

Pin Number

 

 

DPC Signal Name

 

 

DPC Signal Type

 

 

 

 

 

 

 

1

 

 

Power Supply

 

+22 VDC (0.5 amp max)

2

 

 

Ground

 

Power Supply Return

3

 

 

Bad Part

 

Output

4

 

 

Suspect Part (see note #2)

 

Output

5

 

 

Good Part

 

Output

6

 

 

Ready (see note #1)

 

Output

7

 

 

Isolated Output Common

 

Common Pin for Output Signals

8

 

 

Automation Input

 

Input

9

 

 

Automation Stop N/C

 

Input

10

 

 

Automation Stop N/O

 

Input

11

 

 

Hand Probe Press Inhibit

 

Input

12

 

 

Input Common

 

Common Pin for Input Signals

13

 

 

Ground

 

Power Supply Return

14

 

 

 

 

 

 

 

15

 

 

Ground Detect

 

Input

Note #1: This input can be reconfigured in the DPC IV menu choices to activate during the following weld sequence event:

In Cycle

Sonics On

In Hold

Note #2: This input can be reconfigured in the DPC IV menu choices to activate during the following weld sequence event:

Network Active

Sonics On

Note: Please refer to the Hardware Setup section of the DPC IV manual for details on reconfiguring pin 4 or pin 6 to the required status output signal.

Dukane Corporation

2900 Dukane Drive Saint Charles, IL 60174 USA

Phone (630) 797-4900 FAX (630) 797-494922102

http://www.dukane.com/us2

© Dukane Corporation 2004. All rights reserved.

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Contents Dukane Application Note TopicsPin Number DPC Signal Name DPC Signal Type Intelligent Assembly Solutions AN400 Status Output signals for the J602 ConnectorStatus Output Signal Descriptions PLC Status Output Interface ExamplesDPC 200-1203 System Input signals for the J602 Connector System Input Interface Examples Dukane

AN400 specifications

The Dukane AN400 is a pioneering ultrasonic welding machine that exemplifies innovation in the field of industrial welding and assembly. This advanced system integrates state-of-the-art technologies aimed at delivering high-quality and efficient bonding solutions across various industries, including automotive, medical, and consumer goods manufacturing.

One of the standout features of the AN400 is its versatility, allowing it to handle an extensive range of materials. Whether working with thermoplastics, metals, or composites, the machine adapts seamlessly to provide reliable joining techniques. This adaptability is crucial for manufacturers looking to streamline operations and reduce material waste.

Equipped with a powerful ultrasonic generator, the Dukane AN400 offers precise control over welding parameters. This control facilitates consistent bonding quality, preventing issues such as weak seams or excessive heat generation that can compromise the integrity of the workpiece. The system's advanced digital circuitry also enables quick setups and changes, improving overall productivity.

Another key characteristic of the AN400 is its user-friendly interface. The machine features an intuitive touchscreen that allows operators to easily input and monitor various welding parameters, like energy output, frequency, and welding time. This interface significantly reduces the learning curve for new users and enhances operational efficiency.

In addition to its robust welding capabilities, the Dukane AN400 incorporates advanced communication features. The machine can be integrated into existing automation systems, allowing real-time data exchange for enhanced monitoring and control. This connectivity is vital for manufacturers that prioritize Industry 4.0 principles, as it enables more sophisticated operational analytics and improvements.

The AN400 also emphasizes safety and reliability. Built with high-quality materials and robust engineering, this machine is designed to withstand the rigors of continuous industrial use while minimizing maintenance requirements. Safety features, such as emergency stop buttons and machine shields, further ensure operator safety throughout the welding process.

In conclusion, the Dukane AN400 ultrasonic welding machine is a powerful solution for manufacturers seeking high-quality bonding capabilities. Its main features, from versatile material compatibility to advanced control and communication technologies, make it an essential asset for modern production environments aiming to enhance efficiency and product quality. Through its innovative design and reliable performance, the AN400 stands out as a leader in ultrasonic welding technology.