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Contents NSTRUCTIONU-ANUAL Page 4ABLE of #ONTENTS Page Oreword 42/$5#4#ONTACT NFO +& m%ZVg=ZVYAViZB68=C96I6 BVcHeZXXVidch DeZgVidccd DiZgHeZXXVidch Dentification 3AFETYYNSTRUCTIONS for -ACHINERY #4/. 3!&%49#/5,$5RESULTUIN Death ORRSERIOUSOINJURY AGAINSTNUNSAFEFPRACTICES !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29 Dditional 3AFETY Nstructions for ,ATHES RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Lossary /FF4ERMS6 3INGLE0HASE #4/. #2#54 2%152%-%.433ETT5P 3AFETY #4/. 3%43ETT5P 5NPACKINGAIN #ONTENTS &IGURE  Nventory4OOL OX #ONTENTS &IGURE  OOSEOTEMSS&IGUREEArdware 2ECOGNITIONN#HART 3ITE #ONSIDERATIONS #LEAN 5P+LVaa8aZVgVcXZ ODELD#OMPONENTS and Ardware .EEDED 1TY Athe !SSEMBLY 0LACEMENT4O Assemblemthehlathe COMPONENTS Igure Aic\bZidYdgaViZ#IGURE#BVXcZbdjciZmVbeaZ# Ounting TOO3HOP LoorIGURE#IneXVaVcXdghijY#  DeZc iZ ZaZXigXVa Wdm dc iZ WVX` d iZ aViZ# 0OWER #ORD #HECK EAR /IL4O Check THEHGEARAOIL Igure =ZVYhidX`dah\iadXVidc#4O Start THEHLATHE 4EST 2UNEfore Starting THEHLATHE ++# 4O Perform the Breakin PROCEDURE3PINDLE Reakin 0ROCEDURES Ooseo Hair Andn Clothing #4/.  /0%2!4/.3™ 8jX`@Zn ™ 9ZVY7adl=VbbZg ™ 7gZV`Zg7VgdeidcVa5NPLUG THEHLATHE 4O Remove the CHUCK# Damage Toothehchuck ORRLATHE4O Installtthehthreejawescroll CHUCK  5NPLUG THEHLATHE 4O REVERSEETHEHJAWS 2EVERSING *AWS4O Load AAWORKPIECE Igure ?Vli\iZcc\hZfjZcXZ# OUR*AW NDEPENDENTT#HUCKClamping Applicationcwill NOTOFAIL Aceplate4AILSTOCK 4O INSTALLTAATAPEREDEDRILLICHUCK4O Operate the TAILSTOCK 4O OPERATERTHEHTAILSTOCKSQUILL#ENTERS 4O Install a Dead or Live CENTER4O Install the Dead Center in the SPINDLE HZiHXgZl Igure IVahidX`dhZiVYjhibZcih# #UTTING 3HALLOWDhZiHXVaZ 6YjhibZciHXgZl Igure DhZihXVaZ# 4O Align the TAILSTOCKAViZ9d\ Igure 8ZX`c\iVahidX`Va\cbZci#  EaVXZiZakZXZciZgciZiVahidX`# BZVhjgZiZhidX`liVbXgdbZiZg# 6IEWED &ROM !BOVEOllow 2EST 4O INSTALLUSE THEHSTEADYAREST3TEADY 2EST OUR7AY 4OOL 0OST 3ETTING #OMPOUND 3LIDE4O SET the Angular POSITION 4O Loadathehtool POSTWE DONgT Recommendm Attempting TOO Replacee IT APA2EMOVAL 3ETTING4O Remove the GAP 4O Determineethe NEEDEDD20- #UTTINGT3PEEDEXX 20 $IAMETER of #UTU 0OWER &EED 4O Engage the Power FEEDIgure ZZYYgZXidchZaZXidg# Igure ZZYGdY$AZVYHXgZlHZaZXidg#4XX4 XX4  #4 4HREAD 3ETTINGS 4O SET UP FORRCUTTINGNTHREADS4O Change the GEARS IZYZhgZYigZVY#Igure  # ™ AddhZciZZmcjih!iZbh!VcYiZNDICATORC3CALE 4HREADING /PERATION4O CUT THREADS  #ITRUS $EGREASER #4/.  !##%33/2%3 &ACE 3HIELD  $UST 3EALED 3AFETY Lasses -EASUREMENT 4OOL 3ET  1UICKˆ#HANGE #OLLET #LOSER 4APER !TTACHMENT for the  ,ATHE  0C0REROUND 4OOLOITI3ET Igure =+,%=HHHfjVgZIdda7ih# 0C#ARBIDEE4IPPED 4OOLOITI3ET Igure .,,,%EX#8VgWYZIddaHZi# 0C+NURLING 4OOLO3ET  #UTU/FFFOLDER Withtlade $OUBLE %NDED Oring AR Igure &%,%AkZ8ZciZgHZi# +& m%ZVg=ZVYAViZ  -4,IVE #ENTERR3ET  to  3WING 1UICKI#HANGE 4OOL 0OST 3ET Igure *+.%FjX`8Vc\ZIddaEdhiHZi#3CHEDULE #4/. -!.4%.!.#%#LEANING 5NPAINTED #AST RON\iaVhh 6egdcDaIgure FjX`XVc\Z\ZVgWdmXdkZg# IlddaedgihhZZ&IGURE #Bout 3ERVICE #4/.  3%26#%4ROUBLESHOOTING 39-04/- 33,% #!53% #/22%#46%6!#4/.GZadXViZVhgZfjgZY# 0AGE # #ROSSS&EED Acklash 4O ADJUSTUTHEHBACKLASH4O Adjust THEHCROSSOSLIDEIGIB 4O ADJUSTUTHEHSADDLEEGIB4O Adjustuthehcompoundnrest GIB IBS4O REPLACELTHEH6BELTSEON THEHLATHE 4O Adjust the Tailstock LOCK2EPLACING 4IGHTENING 6ELT ?d\ 7jiidc Lectrical #OMPONENTSEADSTOCKKEARSA EADSTOCKKEARSA Eadstock #ASE     Athehed      EARBOXX#ASE EARBOXX#OMPONENTS #HANGE EARR!SSEMBLY EAR ,EVER !SSEMBLY  Pron #ASE Pronnears 4HREAD $IAL    #ARRIAGE !SSEMBLY #ROSS 3LIDE !SSEMBLY    4AILSTOCK !SSEMBLY 4AILSTOCK ,OCK !SSEMBLY Ollow and 3TEADYA2EST !SSEMBLIES Lectrical #OMPONENTSSANDD!CCESSORIES #$! 3TANDA#OMPONENTS 3AFETY ,ABELS   22!.49 !.$ 2%452.3 TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY8VWcZiBV`Zg IdYVn»h=dbZdlcZg$5342!, .# 0/ /8  %,,.!- 7!  EaVXZ HiVbe =ZgZPage #ALL 4ODAYD&ORO