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Contents NSTRUCTIONU-ANUAL Page 4ABLE of #ONTENTS Page #ONTACT NFO 42/$5#4Oreword +&m%ZVg=ZVYAViZB68=C96I6 BVcHeZXXVidch DeZgVidccd DiZgHeZXXVidch Dentification #/5,$5RESULTUIN Death ORRSERIOUSOINJURY #4/. 3!&%493AFETYYNSTRUCTIONS for -ACHINERY AGAINSTNUNSAFEFPRACTICES !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29 Dditional 3AFETY Nstructions for ,ATHES Lossary /FF4ERMS RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda##4/. #2#54 2%152%-%.43 6 3INGLE0HASE3ETT5P #4/. 3%43ETT5P 3AFETY 5NPACKING4OOL OX #ONTENTS &IGURE NventoryAIN #ONTENTS &IGURE OOSEOTEMSS&IGUREEArdware 2ECOGNITIONN#HART +LVaa8aZVgVcXZ #LEAN 5P3ITE #ONSIDERATIONS ODELD4O Assemblemthehlathe COMPONENTS Athe !SSEMBLY 0LACEMENT#OMPONENTS and Ardware .EEDED 1TY Igure Aic\bZidYdgaViZ#IGURE#BVXcZbdjciZmVbeaZ# Ounting TOO3HOP LoorIGURE#IneXVaVcXdghijY# 4O Check THEHGEARAOIL 0OWER #ORD #HECK EAR /IL DeZc iZ ZaZXigXVa Wdm dc iZ WVX` d iZ aViZ# Igure =ZVYhidX`dah\iadXVidc#4O Start THEHLATHE 4EST 2UNEfore Starting THEHLATHE ++# 4O Perform the Breakin PROCEDURE3PINDLE Reakin 0ROCEDURES ™ 8jX`@Zn ™ 9ZVY7adl=VbbZg #4/. /0%2!4/.3Ooseo Hair Andn Clothing ™ 7gZV`Zg7VgdeidcVa# 4O Remove the CHUCK5NPLUG THEHLATHE Damage Toothehchuck ORRLATHE4O Installtthehthreejawescroll CHUCK 5NPLUG THEHLATHE 4O REVERSEETHEHJAWS 2EVERSING *AWS4O Load AAWORKPIECE OUR*AW NDEPENDENTT#HUCK Igure ?Vli\iZcc\hZfjZcXZ#Aceplate Clamping Applicationcwill NOTOFAIL4O Operate the TAILSTOCK 4O INSTALLTAATAPEREDEDRILLICHUCK4AILSTOCK 4O OPERATERTHEHTAILSTOCKSQUILL#ENTERS 4O Install a Dead or Live CENTER4O Install the Dead Center in the SPINDLE DhZiHXVaZ 6YjhibZciHXgZl Igure DhZihXVaZ# #UTTING 3HALLOWHZiHXgZl Igure IVahidX`dhZiVYjhibZcih# 4O Align the TAILSTOCK BZVhjgZiZhidX`liVbXgdbZiZg# EaVXZiZakZXZciZgciZiVahidX`#AViZ9d\ Igure 8ZX`c\iVahidX`Va\cbZci# 6IEWED &ROM !BOVEOllow 2EST 4O INSTALLUSE THEHSTEADYAREST3TEADY 2EST 4O SET the Angular POSITION 3ETTING #OMPOUND 3LIDEOUR7AY 4OOL 0OST 4O Loadathehtool POST4O Remove the GAP APA2EMOVAL 3ETTINGWE DONgT Recommendm Attempting TOO Replacee IT 4O Determineethe NEEDEDD20- #UTTINGT3PEEDEXX 20 $IAMETER of #UTU Igure ZZYYgZXidchZaZXidg# 4O Engage the Power FEED0OWER &EED Igure ZZYGdY$AZVYHXgZlHZaZXidg#4XX4 XX4 #4 4O SET UP FORRCUTTINGNTHREADS 4HREAD 3ETTINGSIgure # IZYZhgZYigZVY#4O Change the GEARS ™ AddhZciZZmcjih!iZbh!VcYiZNDICATORC3CALE 4HREADING /PERATION4O CUT THREADS &ACE 3HIELD #4/. !##%33/2%3 #ITRUS $EGREASER $UST 3EALED 3AFETY Lasses -EASUREMENT 4OOL 3ET 1UICKˆ#HANGE #OLLET #LOSER 4APER !TTACHMENT for the ,ATHE 0C#ARBIDEE4IPPED 4OOLOITI3ET Igure =+,%=HHHfjVgZIdda7ih# 0C0REROUND 4OOLOITI3ET Igure .,,,%EX#8VgWYZIddaHZi# 0C+NURLING 4OOLO3ET #UTU/FFFOLDER Withtlade $OUBLE %NDED Oring AR to 3WING 1UICKI#HANGE 4OOL 0OST 3ET -4,IVE #ENTERR3ETIgure &%,%AkZ8ZciZgHZi# +&m%ZVg=ZVYAViZ Igure *+.%FjX`8Vc\ZIddaEdhiHZi##LEANING #4/. -!.4%.!.#%3CHEDULE 5NPAINTED #AST RONIgure FjX`XVc\Z\ZVgWdmXdkZg# 6egdcDa\iaVhh IlddaedgihhZZ&IGURE #4ROUBLESHOOTING #4/. 3%26#%Bout 3ERVICE 39-04/- 33,% #!53% #/22%#46%6!#4/.GZadXViZVhgZfjgZY# 0AGE # 4O ADJUSTUTHEHBACKLASH #ROSSS&EED Acklash4O Adjustuthehcompoundnrest GIB 4O ADJUSTUTHEHSADDLEEGIB4O Adjust THEHCROSSOSLIDEIGIB IBS4O REPLACELTHEH6BELTSEON THEHLATHE 4O Adjust the Tailstock LOCK2EPLACING 4IGHTENING 6ELT Lectrical #OMPONENTS ?d\ 7jiidcEADSTOCKKEARSA EADSTOCKKEARSA Eadstock #ASE Athehed EARBOXX#ASE EARBOXX#OMPONENTS #HANGE EARR!SSEMBLY EAR ,EVER !SSEMBLY Pron #ASE Pronnears 4HREAD $IAL #ARRIAGE !SSEMBLY #ROSS 3LIDE !SSEMBLY 4AILSTOCK !SSEMBLY 4AILSTOCK ,OCK !SSEMBLY Ollow and 3TEADYA2EST !SSEMBLIES Lectrical #OMPONENTSSANDD!CCESSORIES #$! 3TANDA#OMPONENTS 3AFETY ,ABELS 22!.49 !.$ 2%452.3 8VWcZiBV`Zg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcYTTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8 %,,.!- 7! Page #ALL 4ODAYD&ORO