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Contents NSTRUCTIONU-ANUAL Page 4ABLE of #ONTENTS Page +&m%ZVg=ZVYAViZ 42/$5#4Oreword #ONTACT NFOB68=C96I6 BVcHeZXXVidch DeZgVidccd DiZgHeZXXVidch Dentification AGAINSTNUNSAFEFPRACTICES #4/. 3!&%493AFETYYNSTRUCTIONS for -ACHINERY #/5,$5RESULTUIN Death ORRSERIOUSOINJURY !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29 Dditional 3AFETY Nstructions for ,ATHES RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Lossary /FF4ERMS6 3INGLE0HASE #4/. #2#54 2%152%-%.435NPACKING #4/. 3%43ETT5P 3AFETY 3ETT5POOSEOTEMSS&IGUREE NventoryAIN #ONTENTS &IGURE 4OOL OX #ONTENTS &IGURE Ardware 2ECOGNITIONN#HART ODELD #LEAN 5P3ITE #ONSIDERATIONS +LVaa8aZVgVcXZIgure Aic\bZidYdgaViZ# Athe !SSEMBLY 0LACEMENT#OMPONENTS and Ardware .EEDED 1TY 4O Assemblemthehlathe COMPONENTSIGURE#BVXcZbdjciZmVbeaZ# Ounting TOO3HOP LoorIGURE#IneXVaVcXdghijY# Igure =ZVYhidX`dah\iadXVidc# 0OWER #ORD #HECK EAR /IL DeZc iZ ZaZXigXVa Wdm dc iZ WVX` d iZ aViZ# 4O Check THEHGEARAOIL4O Start THEHLATHE 4EST 2UNEfore Starting THEHLATHE ++# 4O Perform the Breakin PROCEDURE3PINDLE Reakin 0ROCEDURES ™ 7gZV`Zg7VgdeidcVa #4/. /0%2!4/.3Ooseo Hair Andn Clothing ™ 8jX`@Zn ™ 9ZVY7adl=VbbZgDamage Toothehchuck ORRLATHE 4O Remove the CHUCK5NPLUG THEHLATHE #4O Installtthehthreejawescroll CHUCK 5NPLUG THEHLATHE 4O REVERSEETHEHJAWS 2EVERSING *AWS4O Load AAWORKPIECE Igure ?Vli\iZcc\hZfjZcXZ# OUR*AW NDEPENDENTT#HUCKClamping Applicationcwill NOTOFAIL Aceplate4O OPERATERTHEHTAILSTOCKSQUILL 4O INSTALLTAATAPEREDEDRILLICHUCK4AILSTOCK 4O Operate the TAILSTOCK#ENTERS 4O Install a Dead or Live CENTER4O Install the Dead Center in the SPINDLE 4O Align the TAILSTOCK #UTTING 3HALLOWHZiHXgZl Igure IVahidX`dhZiVYjhibZcih# DhZiHXVaZ 6YjhibZciHXgZl Igure DhZihXVaZ#6IEWED &ROM !BOVE EaVXZiZakZXZciZgciZiVahidX`#AViZ9d\ Igure 8ZX`c\iVahidX`Va\cbZci# BZVhjgZiZhidX`liVbXgdbZiZg#Ollow 2EST 4O INSTALLUSE THEHSTEADYAREST3TEADY 2EST 4O Loadathehtool POST 3ETTING #OMPOUND 3LIDEOUR7AY 4OOL 0OST 4O SET the Angular POSITION4O Determineethe NEEDEDD20- APA2EMOVAL 3ETTINGWE DONgT Recommendm Attempting TOO Replacee IT 4O Remove the GAP #UTTINGT3PEEDEXX 20 $IAMETER of #UTU Igure ZZYGdY$AZVYHXgZlHZaZXidg# 4O Engage the Power FEED0OWER &EED Igure ZZYYgZXidchZaZXidg#4XX4 XX4 #4 4HREAD 3ETTINGS 4O SET UP FORRCUTTINGNTHREADS™ AddhZciZZmcjih!iZbh!VcYiZ IZYZhgZYigZVY#4O Change the GEARS Igure #NDICATORC3CALE 4HREADING /PERATION4O CUT THREADS $UST 3EALED 3AFETY Lasses #4/. !##%33/2%3 #ITRUS $EGREASER &ACE 3HIELD -EASUREMENT 4OOL 3ET 1UICKˆ#HANGE #OLLET #LOSER 4APER !TTACHMENT for the ,ATHE Igure .,,,%EX#8VgWYZIddaHZi# Igure =+,%=HHHfjVgZIdda7ih# 0C0REROUND 4OOLOITI3ET 0C#ARBIDEE4IPPED 4OOLOITI3ET 0C+NURLING 4OOLO3ET #UTU/FFFOLDER Withtlade $OUBLE %NDED Oring AR Igure *+.%FjX`8Vc\ZIddaEdhiHZi# -4,IVE #ENTERR3ETIgure &%,%AkZ8ZciZgHZi# +&m%ZVg=ZVYAViZ to 3WING 1UICKI#HANGE 4OOL 0OST 3ET5NPAINTED #AST RON #4/. -!.4%.!.#%3CHEDULE #LEANINGIlddaedgihhZZ&IGURE # 6egdcDa\iaVhh Igure FjX`XVc\Z\ZVgWdmXdkZg#39-04/- 33,% #!53% #/22%#46%6!#4/. #4/. 3%26#%Bout 3ERVICE 4ROUBLESHOOTINGGZadXViZVhgZfjgZY# 0AGE # #ROSSS&EED Acklash 4O ADJUSTUTHEHBACKLASHIBS 4O ADJUSTUTHEHSADDLEEGIB4O Adjust THEHCROSSOSLIDEIGIB 4O Adjustuthehcompoundnrest GIB4O REPLACELTHEH6BELTSEON THEHLATHE 4O Adjust the Tailstock LOCK2EPLACING 4IGHTENING 6ELT ?d\ 7jiidc Lectrical #OMPONENTSEADSTOCKKEARSA EADSTOCKKEARSA Eadstock #ASE Athehed EARBOXX#ASE EARBOXX#OMPONENTS #HANGE EARR!SSEMBLY EAR ,EVER !SSEMBLY Pron #ASE Pronnears 4HREAD $IAL #ARRIAGE !SSEMBLY #ROSS 3LIDE !SSEMBLY 4AILSTOCK !SSEMBLY 4AILSTOCK ,OCK !SSEMBLY Ollow and 3TEADYA2EST !SSEMBLIES Lectrical #OMPONENTSSANDD!CCESSORIES #$! 3TANDA#OMPONENTS 3AFETY ,ABELS 22!.49 !.$ 2%452.3 IdYVn»h=dbZdlcZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci Tttt gZcYTTTT 8VgY9ZX` Tttt LZWhiZ TTTT DiZg 8VWcZiBV`Zg$5342!, .# 0/ /8 %,,.!- 7! EaVXZ HiVbe =ZgZPage #ALL 4ODAYD&ORO