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Contents NSTRUCTIONU-ANUAL Page 4ABLE of #ONTENTS Page 42/$5#4 Oreword#ONTACT NFO +& m%ZVg=ZVYAViZB68=C96I6 BVcHeZXXVidch DeZgVidccd DiZgHeZXXVidch Dentification #4/. 3!&%49 3AFETYYNSTRUCTIONS for -ACHINERY#/5,$5RESULTUIN Death ORRSERIOUSOINJURY AGAINSTNUNSAFEFPRACTICES !,7!93 ,/#+ -/,% !3%3 & 53%$ % %&/2% /0%2!4. -!#.%29 Dditional 3AFETY Nstructions for ,ATHES Lossary /FF4ERMS RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda##4/. #2#54 2%152%-%.43 6 3INGLE0HASE#4/. 3%4 3ETT5P 3AFETY3ETT5P 5NPACKINGNventory AIN #ONTENTS &IGURE 4OOL OX #ONTENTS &IGURE  OOSEOTEMSS&IGUREEArdware 2ECOGNITIONN#HART #LEAN 5P 3ITE #ONSIDERATIONS+LVaa8aZVgVcXZ ODELDAthe !SSEMBLY 0LACEMENT #OMPONENTS and Ardware .EEDED 1TY4O Assemblemthehlathe COMPONENTS Igure Aic\bZidYdgaViZ#IGURE#IneXVaVcXdghijY# Ounting TOO3HOP LoorIGURE#BVXcZbdjciZmVbeaZ# 0OWER #ORD #HECK EAR /IL  DeZc iZ ZaZXigXVa Wdm dc iZ WVX` d iZ aViZ#4O Check THEHGEARAOIL Igure =ZVYhidX`dah\iadXVidc#Efore Starting THEHLATHE 4EST 2UN4O Start THEHLATHE 3PINDLE Reakin 0ROCEDURES 4O Perform the Breakin PROCEDURE++# #4/.  /0%2!4/.3 Ooseo Hair Andn Clothing™ 8jX`@Zn ™ 9ZVY7adl=VbbZg ™ 7gZV`Zg7VgdeidcVa4O Remove the CHUCK 5NPLUG THEHLATHE# Damage Toothehchuck ORRLATHE4O Installtthehthreejawescroll CHUCK  5NPLUG THEHLATHE 4O Load AAWORKPIECE 2EVERSING *AWS4O REVERSEETHEHJAWS OUR*AW NDEPENDENTT#HUCK Igure ?Vli\iZcc\hZfjZcXZ#Aceplate Clamping Applicationcwill NOTOFAIL4O INSTALLTAATAPEREDEDRILLICHUCK 4AILSTOCK4O Operate the TAILSTOCK 4O OPERATERTHEHTAILSTOCKSQUILL4O Install the Dead Center in the SPINDLE 4O Install a Dead or Live CENTER#ENTERS #UTTING 3HALLOW HZiHXgZl Igure IVahidX`dhZiVYjhibZcih#DhZiHXVaZ 6YjhibZciHXgZl Igure DhZihXVaZ# 4O Align the TAILSTOCK EaVXZiZakZXZciZgciZiVahidX`# AViZ9d\ Igure 8ZX`c\iVahidX`Va\cbZci# BZVhjgZiZhidX`liVbXgdbZiZg# 6IEWED &ROM !BOVE3TEADY 2EST 4O INSTALLUSE THEHSTEADYARESTOllow 2EST 3ETTING #OMPOUND 3LIDE OUR7AY 4OOL 0OST4O SET the Angular POSITION 4O Loadathehtool POSTAPA2EMOVAL 3ETTING WE DONgT Recommendm Attempting TOO Replacee IT4O Remove the GAP 4O Determineethe NEEDEDD20- #UTTINGT3PEEDEXX 20 $IAMETER of #UTU 4O Engage the Power FEED 0OWER &EEDIgure ZZYYgZXidchZaZXidg# Igure ZZYGdY$AZVYHXgZlHZaZXidg#4  #4XX4 XX4 4O SET UP FORRCUTTINGNTHREADS 4HREAD 3ETTINGSIZYZhgZYigZVY# 4O Change the GEARSIgure  # ™ AddhZciZZmcjih!iZbh!VcYiZ4O CUT THREADS 4HREADING /PERATIONNDICATORC3CALE #4/.  !##%33/2%3  #ITRUS $EGREASER &ACE 3HIELD  $UST 3EALED 3AFETY Lasses 4APER !TTACHMENT for the  ,ATHE  1UICKˆ#HANGE #OLLET #LOSER -EASUREMENT 4OOL 3ET Igure =+,%=HHHfjVgZIdda7ih#  0C0REROUND 4OOLOITI3ET 0C#ARBIDEE4IPPED 4OOLOITI3ET Igure .,,,%EX#8VgWYZIddaHZi# $OUBLE %NDED Oring AR  #UTU/FFFOLDER Withtlade 0C+NURLING 4OOLO3ET  -4,IVE #ENTERR3ET Igure &%,%AkZ8ZciZgHZi# +& m%ZVg=ZVYAViZ  to  3WING 1UICKI#HANGE 4OOL 0OST 3ET Igure *+.%FjX`8Vc\ZIddaEdhiHZi##4/. -!.4%.!.#% 3CHEDULE#LEANING 5NPAINTED #AST RON6egdcDa \iaVhhIgure FjX`XVc\Z\ZVgWdmXdkZg# IlddaedgihhZZ&IGURE ##4/.  3%26#% Bout 3ERVICE4ROUBLESHOOTING 39-04/- 33,% #!53% #/22%#46%6!#4/.GZadXViZVhgZfjgZY# 0AGE # 4O ADJUSTUTHEHBACKLASH #ROSSS&EED Acklash4O ADJUSTUTHEHSADDLEEGIB 4O Adjust THEHCROSSOSLIDEIGIB4O Adjustuthehcompoundnrest GIB IBS2EPLACING 4IGHTENING 6ELT 4O Adjust the Tailstock LOCK4O REPLACELTHEH6BELTSEON THEHLATHE Lectrical #OMPONENTS ?d\ 7jiidcEADSTOCKKEARSA EADSTOCKKEARSA Eadstock #ASE     Athehed      EARBOXX#ASE EARBOXX#OMPONENTS #HANGE EARR!SSEMBLY EAR ,EVER !SSEMBLY  Pron #ASE Pronnears 4HREAD $IAL    #ARRIAGE !SSEMBLY #ROSS 3LIDE !SSEMBLY    4AILSTOCK !SSEMBLY 4AILSTOCK ,OCK !SSEMBLY Ollow and 3TEADYA2EST !SSEMBLIES Lectrical #OMPONENTSSANDD!CCESSORIES #$! 3TANDA#OMPONENTS 3AFETY ,ABELS   22!.49 !.$ 2%452.3 =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg8VWcZiBV`Zg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8  %,,.!- 7! Page #ALL 4ODAYD&ORO