Troubleshooting – Operating Problems
Trouble
Saw blade is twisted.
Cuts not straight.
Blade slips off wheel(s).
Blade quickly becomes dull.
Blade warps.
Band Saw is noisy, or vibrates too much.
Blade teeth keep breaking.
Blade becomes damaged easily.
Probable Cause | Remedy | |
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Blade has been improperly welded. | ||
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Blade not installed properly. | Set the guide inserts closer, and | |
increase blade tension. | ||
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Feeding workpiece too forcefully. | Decrease feed rate. | |
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Incorrect choice of blade. | Use a proper width blade for radius or | |
wavy line cutting. | ||
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Blade tooth has improper set. | File to proper set or replace blade. | |
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Not enough blade tension. | Increase tension. | |
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Guide post too high. | Set guide post closer to the | |
workpiece. | ||
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Feed rate too strong. | Decrease feed rate. | |
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Blade not tensioned enough. | Increase tension. | |
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Wheels not aligned properly. | Contact technical service for | |
adjustment of wheel alignment. | ||
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Blade speed too fast. | Use slower speed. | |
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Wrong blade for the job. | Use proper blade for workpiece. | |
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Feed rate excessive. | Decrease feed rate. | |
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Dull blade. | Sharpen or replace blade. | |
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Guide post not fixed properly. | Fix guide post in position. | |
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Blade not tensioned enough. | Increase tension. | |
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Blade not 90° to table. | Adjust table perpendicular to blade | |
(see page 14). | ||
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Band Saw not resting on level | Floor must be flat. | |
surface. | ||
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The variator pulley is damaged. | Replace pulley. | |
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Incorrect blade for the job. | Select proper blade pitch and style. | |
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Blade is of inferior material. | Use better quality blade. | |
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The blade has been | Decrease annealing temperature. | |
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Too large a gap between blade | Adjust proper gap between guides | |
guides and blade. | and blade (see page 13). | |
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Blade too wide for short radius | Select narrower blade appropriate to | |
cutting. | the job. | |
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