Delta TS200, ts200ls instruction manual Unpacking and Cleaning, Assembly Tools Required

Page 9

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

 

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

* 13mm wrench for stand bolts

(None supplied)

* 10mm wrench for splitter assembly bolts

* Phillips head screw driver

* Straight edge and/or framing square for adjustments

ASSEMBLY TIME ESTIMATE - 1 hour

ELEVATING AND SUPPORTING SURFACES FOR A SAW WITH NO STAND

THE SAW MUST BE PROPERLY SECURED TO A SUPPORTING SURFACE. ALSO, FAILURE TO PROVIDE A SAWDUST FALL-THROUGH AND REMOVAL HOLE WILL ALLOW SAWDUST TO BUILD UP AROUND THE MOTOR, CAUSING A POSSIBLE FIRE HAZARD AND/OR MOTOR DAMAGE.

DISCONNECT MACHINE FROM POWER SOURCE.

The saw must be elevated enough for sawdust to fall through the bottom of the saw and not build up around the motor.

Position the four mounting holes located on the base of the saw cabinet (two of which are shown at (A) Fig. 4A) over whatever proper support you are using. Then securely fasten the saw to the supports. The saw can be secured by fastening the stand through the mounting holes with suitable hardware (not supplied).

THE SAW SUPPORT MUST BE STABLE AND ABLE TO SUPPORT 300 POUNDS.

You can also construct a simple elevated support, as shown in Fig. 4B.

USE A GOOD GRADE OF PLYWOOD WITH A MINIMUM 3/4" THICKNESS. DO NOT MAKE THE MOUNTING BOARD FROM PARTICLE BOARD SINCE PARTICLE BOARD BREAKS EASILY.

A HOLE MUST BE PROVIDED IN THIS SUPPORT TO ALLOW SAWDUST TO FALL THROUGH.

Square the saw on the supporting surface and mark the location for four 5/16 inch holes to be drilled (Fig. 4B).

MAKE SURE THERE IS AT LEAST 3"

ON ALL FOUR SIDES OF THE BASE.

Set the saw aside and then drill holes in these marks. Locate and mark an 11" or 12" square centered between the four mounting holes. Cut out and remove the square (Fig. 4B).

To elevate the supporting surface, measure two 2x4s

(A)Fig. 4B to the width of two opposite sides of the supporting surface. Attach the supporting surface to the narrow edges of the 2X4s (as shown in Fig. 4B) using wood screws (not provided) in at least three spots (B) Fig. 4B on each side.

A

Fig. 4A

SAW PLACEMENT

 

5/16" PILOT

 

 

 

B

 

HOLES

 

 

 

 

MARKS

 

 

 

 

 

 

 

 

 

 

3"

MINIMUM

 

 

 

 

 

 

 

 

 

 

3"

 

 

 

 

 

 

 

 

MINIMUM

 

 

 

 

OR

12"

 

 

 

 

 

11"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SQUARE

 

 

 

 

 

 

 

CUTOUT

 

MINIMUM

 

 

 

 

 

 

3"

 

3"

 

 

 

 

 

 

 

MINIMUM

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

Fig. 4B

Fasten the saw to the surface by inserting suitable hardware (not supplied) through the mounting holes on the saw and into the previously drilled holes. While using the saw, periodically remove the sawdust buildup from below the saw.

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Contents Motorized Bench Saw Important Safety Instructions Table of ContentsCalifornia Proposition Safety Guidelines DefinitionsImportant Safety Instructions General Safety RulesStay ALERT, Watch What YOU are DOING, USE of this Tool can GenerateFailure to Follow These Rules MAY Result in Serious Injury Additional Specific Safety RulesPower Connections Motor SpecificationsGrounding Instructions Functional Description Carton ContentsParts Unpacking and Cleaning AssemblyAssembly Tools Required Elevating and Supporting Surfaces for a SAW with no StandSAW to Stand TS200LS only Assembling Stand for Model TS200LSAttaching Blade Guard and Splitter Assembly Attaching Blade Height Adjusting HandwheelOn the screw L Fig Attaching Miter Gauge Holder Miter GaugeIllustrates the miter gauge D inserted into the holder Assembling RIP FenceBlade Height Adjustment Locking Switch in the OFF PositionOperation Starting and Stopping SAWBlade Tilt Adjustment 45 Degree Positive Stop AdjustmentsTo Adjust Positive Stop AT 45 Degrees Table Insert Adjustment RIP Fence Operation AdjustmentsAdjusting Blade Parallel to Miter Gauge Slots Miter Gauge Operation AdjustmentsCROSS-CUTTING Changing the BladeRipping Never USE the Fence AS a CUT-OFF Gage When CROSS-CUTTINGAccessory Dado Cutterhead Using Auxiliary Wood Facing on RIP FenceConstructing a Push Stick Guard Removed for CLARITY. Always USE the GuardPage Constructing a Push Stick PushstickTroubleshooting Power Tool InstituteConstructing a Featherboard Service MaintenanceAccessories WarrantyPage Canadian PORTER-CABLE Delta Service Centers