Carrier ZONEKIT2ZCAR instruction manual Troubleshooting, ÐSystem Diagram, Jumpers, and Switches

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Red LEDÐUsed for diagnostic errors.

TROUBLESHOOTING

This section contains information to assist you in troubleshooting problems and errors associated with the WeatherMaker Two-Zone system. See Table 2.

Step 1ÐSystem Diagram, Jumpers, and Switches

NOTE: For correct control board operation, it must have either a sensor attached or a 10k resistor in place at the duct and HP inputs.

1

 

 

 

FncÐGas/electric thermostat is installed in

 

 

 

 

 

 

each zone.

 

 

 

Must be in this position to function prop-

 

 

 

 

 

 

 

 

erly.

Tstat

 

 

 

 

 

HPÐDO NOT USE.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

FncÐAir conditioning equipment installed

 

 

 

 

 

 

 

 

is a cooling only unit.

Equipmt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HPÐAir conditioning equipment installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is a heat pump.

3

 

 

 

 

W/O FANÐWhen demand for heating ex-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ists, fan is controlled by gas/electric fur-

Fnc Ht

 

 

 

 

nace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W/FANÐWhen demand for heating exists,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fan comes on immediately (heat pump

 

 

 

 

 

only).

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

DTO OffÐWhen supply-air temperatures

 

 

 

 

 

 

 

 

approach a trip limit, HVAC equipment

 

 

 

 

 

will turn off. Dampers do not open until

 

 

 

 

 

DTO

 

 

 

 

equipment is locked out by control.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTO OnÐWhen supply-air temperatures

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

approach a trip limit, closed dampers open

A

 

 

 

 

to maintain proper air temperatures.

 

 

 

 

 

 

 

 

Damper FuseÐProtects damper from electrical dam-

age (3 Amp).

High Heating Temperature Trip Limit Setting Ð B When DTO is On, temperature is sensed by duct temperature sensor. When the duct temperature reaches this temperature setting, the duct temperature

optimizer is enabled.

If the LAT is exceeded then heating will turn off.

NOTE: HP temperature sensor is recommended for all heat pump applications.

 

NORMAL GAS/

EQUIPMENT

NORMAL HEAT

ELECTRICAL

SHUTOFF

PUMP SETTING

SETTING

TEMPERATURE

155°F

155°F

175°F

147°F

147°F

164°F

138°F

138°F

153°F

130°F

130°F

143°F

122°F

122°F

132°F

113°F

113°F

121°F

105°F

105°F

110°F

Emergency Heat SwitchÐThis switch should remain C in the OFF position for both furnace and heat pump operation. It should be switched to the ON position only upon heat pump compressor failure to provide

emergency heat.

ON

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comprotec OverrideÐMomentarily short D pins together for temporary equipment time

delay override.

J6 jumperÐConnects Rc and Rh inter- E nally.

F

Emergency heat LEDÐWill turn on when

emergency heat is on.

G

H Green LEDÐFlashes once every second for normal operation, alternates with red LED for diagnostic errors.

9

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Contents → ÐWeatherMaker Two-Zone SystemA97292 Shown Without Cover ÐWiring ÐInstall WeatherMaker Two-ZoneÐInstall Zone Dampers ÐRectangular Metal Ductwork Sequence of Operation ÐAvailable Heating and Cooling Stages Versus System TypeIt is highly recommended that you use this control option. Zone Center Connections ÐElectronic Non-Programmable Thermostat Wiring Diagrams Care and Maintenance ÐElectronic Programmable Thermostat Wiring DiagramsÐSystem Diagram, Jumpers, and Switches TroubleshootingLED Codes Error Description Action Required ÐTroubleshooting→ ÐTemperature/Ohm/Voltage Relationship → ÐWiring Diagram ReferenceWiring Diagrams → ÐTypical Fan Coil → ÐFK4C Fan Coil → ÐSingle-Stage Furnace With Single-Speed Air ConditionerConditioner With Single-Speed Air Conditioner With Single-Speed Air→ ÐSingle-Stage Furnace With 2-Speed Air Conditioner → ÐSingle-Stage Furnace With Single-Speed Heat Pump → ÐTypical Fan Coil With Single-Speed Heat Pump → ÐSingle-Stage Furnace With 2-Speed Heat Pump→ ÐFK4C Fan Coil With Single-Speed Heat Pump → Wiring Diagram Notes → ÐTypical Fan Coil With 2-Speed Heat Pump→ ÐFK4C Fan Coil With 2-Speed Heat Pump