Hitachi 308640 manual Connect the Air Line, Connect the Fluid Line

Page 5

Installation

Connect the Air Line

1.Install an air line filter (A) to ensure a clean, dry air supply to the gun. Dirt and moisture in the line can ruin the appearance of your finished piece. See Fig. 1.

2.Install an air pressure regulator (L) on the gun air supply line to control the air pressure to the gun.

3.Install an air pressure regulator (D) on the pump air supply line to control air pressure to the pump.

4.Install a bleed-type air shutoff valve (C) on the main air line and on the pump air line, downstream of the pump air regulator, to shut off air to the pump. Install an additional bleed-type valve on each pump air supply line to relieve air trapped between this valve and the pump after the air regulator is shut off.

WARNING

The bleed-type air shutoff valve is required in your system to relieve air trapped between this valve and the pump after the air regulator is closed. Trapped air can cause the pump to cycle unexpect- edly, which could result in serious injury.

NOTE:

DPart No. 238402, 238851, 238883, 239001, and 241070 Guns: The gun air inlet has a 1/4±18 npsm (R1/4±19) compound male thread that is compat- ible with NPSM and BSP female swivel connectors.

DPart No. 238852 Gun: The gun air inlet has a 1/4±18 npsm quick-disconnect fitting.

5.Install an air shutoff valve (X) on each gun air supply line, downstream of the gun air regulator, to shut off air to the gun(s).

6.Connect the air hose (K) from the air supply to the gun air inlet.

Connect the Fluid Line

WARNING

INJECTION HAZARD

To reduce the risk of property damage or serious injury, including fluid injection, which could be caused by component rupture or unrelieved fluid pressure,

DA fluid drain valve(s) (E) is required in your system to assist in relieving fluid pressure in the displacement pump, hose and gun; triggering the gun to relieve pressure may not be suffi- cient.

DA fluid pressure regulator (Q) must be installed in the system if the pump's maximum working pressure exceeds the gun's maximum fluid working pressure of 4000 psi (28 MPa, 280 bar).

1.Install a fluid filter (G) and drain valve(s) (E) close to the pump's fluid outlet. The drain valve assists in relieving fluid pressure in the displacement pump, hose, and gun. See Fig. 1.

2.Install a fluid pressure regulator (Q) to control fluid pressure to the gun.

NOTE: Some applications require fine-tuned control of fluid pressure. You can control fluid pressure more accurately with a fluid pressure regulator than by regulating the air pressure to the pump.

3.Install a fluid shutoff valve (F) to shut off the fluid supply to the gun.

4.Install an in-line fluid filter (N) on the gun fluid fitting (W) to avoid clogging the spray tip with particles from the fluid.

5.Connect the grounded fluid hose (H) to the gun fluid fitting (W) or optional in-line filter (N).

308640 5

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Contents Part No , Series a 308640Part No , Series B This manual contains important warnings and informationTable of Contents Equipment Misuse Hazard Typical Installation InstallationVentilate the Spray Booth T QConnect the Fluid Line Connect the Air LineObject being sprayed Ground it according to local code Ground the SystemFluid supply container Ground it according to local code Operation SafetyPressure Relief Procedure How the Air-Assisted Spray Gun Operates Install a Spray TipSelect a Spray Tip and Air Cap Your applicationRecoil Hazard Adjust the Spray PatternApply the Fluid Check the Diffuser-seat Operation Weekly Clean the Spray Gun and System DailyFlush the Gun Daily 308640 General Troubleshooting TroubleshootingProblem SolutionSpray Pattern Troubleshooting Fluid Needle Cartridge Service ServiceAir Valve Service 10b 10a AIR Service NotesPart No , 238852, 238883, PartsDescription Qty 35Y 172479 TAG, instruction not shown Repair KitsDescription Qty 14a 238755 NEEDLE, fluid, hi-flow Included with 10b 111517 RING, backup Ptfe r 238701192096 239172Standard Spray Tips, for use with Air Cap Spray Tip Selection ChartsFluid output at 600 psi 4.1 MPa, 41 bar On the next 238402 238851 238852 238883 239001 241070 DimensionsMeasurements, inches mm Gun Sound Data Technical DataAccessories Graco Phone Number Graco Standard WarrantyManual Change Summary Manual changed per ECO