How the Air-Assisted Spray Gun Operates, Close Open

How the Air-Assisted Spray Gun Operates

The air-assisted spray gun combines airless and air spraying concepts. The spray tip shapes the fluid into a fan pattern, as does a conventional airless spray tip. Air from the air cap further atomizes the fluid and completes the atomization of the paint tails into the pattern to pro- duce a more uniform pattern. The width of the pattern can be adjusted by the pattern adjustment valve.

The air-assisted spray gun differs from an air spray gun in that increasing the pattern air reduces the pattern width. To increase the pattern width, use less pattern air or a larger size tip.

The spray gun has a built-in lead and lag operation. When triggered, the gun begins emitting air before the fluid is discharged. When the trigger is released, the fluid stops before the air flow stops. This helps assure the spray is atomized and prevents fluid buildup on the air cap.

Spray Pattern Adjustment

To reduce the risk of component rupture and serious injury, including injection, do not exceed the gun’s maxi- mum fluid working pressure or the maximum working pressure of the lowest rated component in the system.

1.Do not turn on the gun air supply yet. Set the fluid pressure at a low starting pressure. If a fluid pres- sure regulator is installed, use it to make adjust- ments.

If your system does not have a fluid regulator, the fluid pressure is controlled by the air regulator sup- plying the pump, per the formula below:

Pump	x Pump Air Regulator	= Fluid
Ratio	Setting	Pressure

2.Trigger the gun to check the atomization; do not be concerned about the pattern shape yet.

3.Slowly increase the fluid pressure, just to the point where a further increase in fluid pressure does not significantly improve fluid atomization.

Operation

4.Close off the pattern adjustment air by turning the knob clockwise (in) all the way. See FIG. 13. This sets the gun for its widest pattern.

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TI6559A

FIG. 13

5.Set the atomizing air pressure at about 5 psi

(3.5 kPa, 0.35 bar) when triggered. Check the spray pattern, then slowly increase the air pressure until the tails are completely atomized and pulled into the spray pattern. See FIG. 14. Seven to 10 psi (4.9 to 7.0 kPa, 0.49 to 0.7 bar) air pressure is typically enough to atomize the tails, especially for low vis- cosity materials. Setting the air pressure too high will cause material to build up on the air cap and decrease transfer efficiency. Do not exceed 100 psi (0.7 MPa, 7 bar) air pressure to the gun.

For a narrower pattern, turn the pattern adjustment valve knob counterclockwise (out). See FIG. 13. If the pattern is still not narrow enough, increase the air pressure to the gun slightly or use a different size tip. (Not available for RAC tip guns.)

		TI0792A
no air	too little air	correct amount
		of air

FIG. 14

3A0149E