Graco Inc 687327, 687100, 965165, 965168, 965171, 308972R Maintenance, To change the hydraulic oil

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Maintenance

Maintenance

1.Always stop the pump at the bottom of its stroke when you take a break and at the end of the day. This helps keep fluid from drying on the rod and damaging the packings.

2.Keep the displacement pump packing nut/wet cup 1/3 full of TSL at all times. The TSL helps protect the packings and rod.

3.Check the tightness of the packing nut daily. It should be tight enough to stop leakage but no tighter.

9.To change the hydraulic oil: CAUTION

Proper engine and hydraulic oil level is important to prevent costly damage to the sprayer. Check it as often as recommended in Steps 4 and 5., below.

4.Check the hydraulic oil level weekly. The oil must be up to the top mark on the dipstick. Use only Graco Hydraulic Oil.

5.Check the engine oil level at least weekly. The oil must be up to the FULL mark on the dipstick. The engine should not use more than one ounce of oil per hour of operation. Consult the engine manual, supplied, for additional recommended maintenance.

6.Inspect the return line filter frequently for clog- ging. Replace it after every 500 hours of operation or every 6 months, whichever comes first. A clogged or worn out filter reduces filter capability and will damage the hydraulic pump.

7.Change the hydraulic oil after every 2000 hours of operation or every 12 months, whichever comes first. For continuous operation in tempera- tures above 85_F (30_C), change the oil after every 1000 hours or 6 months of use. See Step 9. for the procedure.

Manual background CAUTION

Cleanliness is essential when servicing the hydraulic system. Use special care to avoid getting dust or dirt into the hydraulic system to prevent damage to the hydraulic components.

8.Change engine oil and filter every 100 hour of use. Use 30W detergent oil.

9.To change the hydraulic oil:

a.Follow the Pressure Relief Procedure Warning on page 10.

b.Place a waste container under the drain plug of the hydraulic reservoir. See Fig 7. Unscrew the plug and drain the reservoir. Reinstall the plug before proceeding.

c.Remove the nuts and reservoir cover.

d.Remove the return line filter and install a new filter assembly.

e.Inspect the inlet filter and replace it if needed.

f.Install the reservoir cover and nuts. Then pour in five gallons (19 liters) of Graco Hydraulic Oil through the intake filter. See Fig 7. Install the fill cap.

 

NUTS

 

HYDRAULIC

COVER

 

OIL FILL

 

ENGINE

CAP

INLET

OIL

 

FILTER

FILL PLUG

RE-

 

 

 

 

TURN

HYDRAULIC OIL

LINE

FILTER

DRAIN

 

 

PLUG LOCATED

Fig 7

 

UNDER RESERVOIR

 

 

12 308972

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Contents Important Safety Instructions GH Series Roof Rigs Gas--Hydraulic Airless Sprayers 308972RModel 687100, Series C Model 687327, Series DTable of Contents SymbolsWarning Symbol Caution SymbolSKIN INJECTION HAZARD TOXIC FLUID HAZARDFUEL HAZARD EXHAUST HAZARDFIRE AND EXPLOSION HAZARD MOVING PARTS HAZARDFIRE AND SKIN INJECTIONSetup Component Identification1. Connect the Hose and Gun 9089dGRADE OF OIL CHART GASOLINE FILL CAP OIL DIPSTICKENGINE OIL FILL PLUG 3. Check the Hydraulic Oil Level5. Fill the Fuel Tank FIRE AND EXPLOSION HAZARD6. Grounding OR EXPLOSION HAZARD on pageWhen to Flush How to FlushSKIN INJECTION HAZARD Follow the Pressure Relief Procedure FlushingTo reduce the risk of static sparking and Pressure Relief Procedure parts, follow the Pressure Relief ProcedureOperation SKIN INJECTION HAZARD5. Adjusting the Pressure 6. Cleaning a Clogged Tipa. Follow the Pressure Relief Procedure Warning on page 8. Adjusting the Intake Valve Ball TravelMaintenance 9. To change the hydraulic oilTroubleshooting PROBLEMSOLUTION CAUSEReplacing the Hydraulic Pump B DIMENSION A 0.05 in. ± 1.27 mm ± A Replacing the Cooler and BlowerENGINE TOP VIEWDisplacement Pump Service 210208 Displacement Pump Disconnect the Displacement Pump2. Follow the Pressure Relief Procedure Warning on page Reconnecting the Displacement Pump2. Relieve the pressure GH5030 Parts Drawing Model9086B GH5030 Parts List SCREW, mach, hex washer hd, 8 x 3/8 in.1ROD, Tie, 14.59 in. shoulder to shoulder GH5030 Parts List cont Y DANGER and WARNING labels are available at no chargeGH3640 Parts Drawing GH3640 Parts List GH3640 Parts List cont GH2560 Parts Drawing 9087BGH2560 Parts List GH2560 Parts List GH2075 Parts Drawing GH2075 Parts List GH2075 Parts List cont GH1015 Parts Drawing 9088B33 144 161 125GH1015 Parts List GH1015 Parts List cont All Models Parts Drawing Models687100, 687327 965171All Models Parts List All Models Parts List Models 687100, 687327, 965168, 965171 7879b7879A Technical Data AccessoriesMust be purchased separately GRACO--APPROVED HYDRAULIC FLUIDGraco Warranty ADDITIONAL WARRANTY COVERAGEGraco Information FOR GRACO CANADA CUSTOMERS