Graco Inc GH2560 Operation, Pressure Relief Procedure, Skin Injection Hazard, Prepare the Fluid

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Operation

Operation

Pressure Relief Procedure

Pressure Relief Procedure WARNING

SKIN INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid

under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving

parts, follow the Pressure Relief Procedure

whenever you:

Dare instructed to relieve the pressure, D stop spraying,

D check or service any of the system equipment, D install or clean the spray tip.

1.Engage the gun safety latch.

2.Open the bypass valve.

3.Turn the ignition key to OFF.

4.Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trigger the gun to relieve pressure.

5.Engage the gun safety latch.

6.Open the pressure drain valve, having a container ready to catch the drainage. Leave the valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, wrap a rag around the tip guard retaining nut or hose end coupling and VERY SLOWLY loosen the part to relieve pressure gradually, then loosen completely. Now clear the tip or hose.

1.Prepare the Fluid

a.Prepare the fluid according to the fluid manu- facturer’s recommendations.

b.Place the pump or suction tube into the fluid container.

10 308972

2.Starting the Sprayer

a.Open the bypass valve to make startup easier. In the open position, the valve lever is parallel to the body of the valve. See Fig 6. Close the filter drain valve.

b.Turn the pressure control knob counterclock- wise until all spring tension is relieved. You will be able to feel it. The sprayer is now set at the lowest pressure setting. Turning the knob fur- ther will cause it to fall off.

c.Attach fuel hose from tank.

d.If the engine is cold, close the choke by mov- ing the choke lever. See Fig 6.

3.Turn and hold the ignition key to START until you hear the engine “catch”, then release the key to RUN. See Fig 6. If the engine does not start, open the choke a little (move choke lever). If the engine floods, open the choke all the way and try again.

e.After the engine is warm, gradually open the choke lever (move choke lever) and close the bypass valve. See Fig 6.

CHOKESKIN INJECTION HAZARDparts, follow the Pressure Relief Procedure1.Prepare the Fluid2.Starting the SprayerTo stop the engine in an emergency, turn OFFdure Warning on page 10.Manual backgroundManual background

ON/OFFManual background

SWITCH

AIR FILTER Manual background

PRESSURE

CONTROL

KNOB Manual background

BYPASS

VALVE Manual background

Fig 6

7874b

 

NOTE: In cold weather, run the engine for about 15 minutes with the bypass valve open before starting the displacement pump, to help avoid hydraulic motor stalling.

f.Follow the Pressure Relief Procedure Warning on page 10, to shut off the sprayer.

Manual background WARNING

To stop the engine in an emergency, turn OFF

the ignition key. Close the bypass valve if possible. See Fig 6. Then follow the Pressure Relief Proce-

dure Warning on page 10.

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Contents Model 687100, Series C Important Safety InstructionsGH Series Roof Rigs Gas--Hydraulic Airless Sprayers 308972R Model 687327, Series DWarning Symbol Table of ContentsSymbols Caution SymbolFUEL HAZARD SKIN INJECTION HAZARDTOXIC FLUID HAZARD EXHAUST HAZARDFIRE AND FIRE AND EXPLOSION HAZARDMOVING PARTS HAZARD SKIN INJECTION1. Connect the Hose and Gun SetupComponent Identification 9089dENGINE OIL FILL PLUG GRADE OF OIL CHARTGASOLINE FILL CAP OIL DIPSTICK 3. Check the Hydraulic Oil Level6. Grounding 5. Fill the Fuel TankFIRE AND EXPLOSION HAZARD OR EXPLOSION HAZARD on pageSKIN INJECTION HAZARD Follow the Pressure Relief Procedure When to FlushHow to Flush FlushingTo reduce the risk of static sparking and Operation Pressure Relief Procedureparts, follow the Pressure Relief Procedure SKIN INJECTION HAZARDa. Follow the Pressure Relief Procedure Warning on page 5. Adjusting the Pressure6. Cleaning a Clogged Tip 8. Adjusting the Intake Valve Ball TravelMaintenance 9. To change the hydraulic oilSOLUTION TroubleshootingPROBLEM CAUSEReplacing the Hydraulic Pump ENGINE B DIMENSION A 0.05 in. ± 1.27 mm ± AReplacing the Cooler and Blower TOP VIEW2. Follow the Pressure Relief Procedure Warning on page Displacement Pump Service210208 Displacement Pump Disconnect the Displacement Pump Reconnecting the Displacement Pump2. Relieve the pressure Model GH5030 Parts Drawing9086B SCREW, mach, hex washer hd, 8 x 3/8 in.1 GH5030 Parts ListROD, Tie, 14.59 in. shoulder to shoulder GH5030 Parts List cont Y DANGER and WARNING labels are available at no chargeGH3640 Parts Drawing GH3640 Parts List GH3640 Parts List cont GH2560 Parts Drawing 9087BGH2560 Parts List DESCRIPTION GH2075 Parts Drawing GH2075 Parts List GH2075 Parts List cont 33 144 GH1015 Parts Drawing9088B 161 125GH1015 Parts List GH1015 Parts List cont 687100, 687327 All Models Parts DrawingModels 965171All Models Parts List DESCRIPTION 7879b Models 687100, 687327, 965168, 9651717879A Must be purchased separately Technical DataAccessories GRACO--APPROVED HYDRAULIC FLUIDGraco Information Graco WarrantyADDITIONAL WARRANTY COVERAGE FOR GRACO CANADA CUSTOMERS