Graco Inc 313255F, G30W82, G28C18 Troubleshooting, Problem Cause Solution

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Troubleshooting

Troubleshooting

Relieve the pressure before checking or servicing the equipment.

F

NOTE: Check all possible problems and causes before disassembling the pump.

Problem

Cause

Solution

 

 

 

 

 

 

Pump fails to operate.

Restricted line or inadequate air sup-

Clear line or increase air supply.

 

ply; closed or clogged valves.

Check that the valves are open.

 

 

 

 

Obstructed fluid hose or gun; fluid

Open, clear*; use hose with larger ID.

 

hose ID is too small.

 

 

 

 

 

Fluid dried on the displacement rod.

Clean; always stop the pump at the

 

 

bottom of its stroke; keep the wet-cup

 

 

1/3 filled with Graco throat seal liquid

 

 

(TSL).

 

 

 

 

Dirty, worn, or damaged air motor

Clean or repair air motor. See manual

 

parts.

312796.

 

 

 

Pump operates, but output is low on

Restricted line or inadequate air sup-

Clear line or increase air supply.

both strokes.

ply; closed or clogged valves.

Check that the valves are open.

 

 

 

 

Obstructed fluid hose or gun; fluid

Open, clear*; use hose with larger ID.

 

hose ID is too small.

 

 

 

 

 

Worn packings in displacement

Replace packings. See manual

 

pump.

312794.

 

 

 

Pump operates, but output is low on

Held open or worn ball check valves

Clear valve; replace packings. See

downstroke.

or piston packings.

manual 312794.

 

 

 

Erratic or accelerated pump speed.

Exhausted fluid supply.

Refill and prime.

 

 

 

 

Held open or worn ball check valves

Clear valve, replace packings; see

 

or packings.

manual 312794.

 

 

 

Fluid being pumped is visible in the

Worn throat packings.

Replace throat packings. See manual

TSL reservoir.

 

312794.

 

 

 

*To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a con- tainer at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. It the pump starts when the air is turned on, the obstruction is in the hose or gun.

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313255F

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Contents Model G28C18 G30W82 Ll 2 G c T2Contents Related ManualsFire and Explosion Hazard Equipment Misuse Hazard Models DataTrak has the following agency approvals II 1 GMerkur 281 Heated Packages G28Wxx and G28Cxx Merkur 301 Heated Packages G30Wxx and G30CxxMerkur 481 Heated Packages G48Wxx Installation Prepare the Operator Prepare the Site Ventilate the Spray BoothGeneral Information Wall Mount PackagesSupplied Components Setup GroundingElectrical Housing Access Hose ConnectionsOperation Pressure Relief ProcedureFlush Before Using Equipment Trigger LockInstall the Spray Tip Wet CupPrime the Pump Packages with Airless Guns Adjust the Atomization Adjust the Spray Pattern Packages with AA GunsShutdown IG . Spray Pattern ProblemsFollow Pressure Relief Procedure, No air too little air correct AmountTighten Threaded Connections MaintenancePreventive Maintenance Schedule Flush the PumpTroubleshooting Problem Cause SolutionSetup Mode DataTrak Controls and IndicatorsRun Mode Key for FIGDataTrak Operation Setup ModeRun Mode RunawayCounter/Totalizer DiagnosticsPrime/Flush DisplayDiagnostic Codes Symbol Code Code Name Diagnosis CauseReplace DataTrak Battery or Fuse Replace BatteryReplace Fuse Parts G40 Gun Shown G28xxx Models Description QtyG30xxx Models W30CBSG48Wxx Models Description QtyHeated Cart Mount Kit KitsWall Mount Kit 24A578 No. Part No. Description QtyPump and Gun Control Panel Kit Kit 24A581Ref. Part Description Qty Pump Only Control Panel Kit Kit 24A583Kit 24A576 with Runaway Protection DataTrak KitsPtfe Suction Hose Kits Kit 24C580Wall Bracket Mounting Dimensions Technical DataGraco Standard Warranty Graco Information