Oracom MAX 695 dimensions Intermediate Problem Solving

Page 6

Basic Problem Solving

TYPE OF

WHAT TO CHECK

WHAT TO DO

PROBLEM

If check is OK, go to next check

When check is not OK, refer to this column

 

 

 

 

 

 

11.

Motor thermal cutout switch. Connect ohmmeter between

11.

Allow motor to cool. Correct cause of

 

 

motor yellow leads. Meter must read 1 ohm maximum.

 

overheating. If switch remains open after

 

 

 

 

motor cools, replace motor.

 

 

 

 

12. Pressure transducer (67) by replacing it with a new one.

12. Replace pressure transducer.

 

 

 

 

See page 16.

 

 

 

 

13. Pressure adjustment potentiometer (77) by replacing it

13. Replace potentiometer. See page 14.

 

 

with a new one.

 

 

 

 

 

 

 

 

Intermediate Problem Solving

 

 

 

TYPE OF

WHAT TO CHECK

WHAT TO DO

PROBLEM

If check is OK, go to next check

When check is not OK refer to this column

 

 

 

 

 

Low output

1.

For worn spray tip.

1.

Follow Pressure Relief Procedure

 

 

 

 

Warning on page 3, then replace tip.

 

 

 

 

See your separate gun or tip manual.

 

 

 

 

 

 

2.

Verify pump does not continue to stroke when gun trigger

2.

Service pump. See page 11.

 

 

is released. Plug in and turn on sprayer. Prime with paint.

 

 

 

 

Trigger gun momentarily, then release and engage safety

 

 

 

 

latch. Relieve pressure, turn off and unplug sprayer.

 

 

 

 

 

 

 

 

3.

Release gun trigger. Observe resting position of pump rod

3.

If pump consistently comes to rest

 

 

(222).

 

with rod (222) fully extended, the piston

 

 

 

 

packings and/or piston valve may be

 

 

 

 

worn. Service pump. See page 11.

 

 

 

 

 

 

4.

Electrical supply with volt meter.

4.

Reset building circuit breaker; replace

 

 

Meter must read 90–110 VAC for 232916, 232917.

 

building fuse. Repair electrical outlet or

 

 

Meter must read 105–125 VAC for 232910 – 232913,

 

try another outlet.

 

 

232919

 

 

 

 

Meter must read 210–250 VAC for 232918, 232915,

 

 

 

 

232914.

 

 

 

 

 

 

 

 

5.

Extension cord size and length; must be at least 12 AWG

5.

Replace with a correct, grounded exten-

 

 

(1.5 mm2) and no longer than 300 ft (90 m).

 

sion cord.

 

6.

Motor brushes. See Electrical – What To Check, item 4, on

6.

See page 10.

 

 

page 5.

 

 

 

 

 

 

 

Low output

7.

Motor control board (22a) by substituting with a good

7.

Replace board. See page 13.

(continued)

 

board.

 

 

 

 

CAUTION: Do not perform this check until motor armature

 

 

 

 

is determined to be good. A bad motor armature can burn

 

 

 

 

out a good board.

 

 

 

 

 

 

 

 

8.

Motor armature for shorts by using an armature tester

8.

Replace motor. See page 12

 

 

(growler) or perform motor test. See page 9.

 

.

 

 

 

 

 

6309067

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Contents 309067 ULTRAr MAX Airless Paint SprayerComponent Function and Identification 232918, 232916, 232919Electric Shock Hazard Pressure Relief ProcedureGeneral Repair Information Explosion HazardTroubleshooting GroundingElectrical Intermediate Problem Solving Intermediate Problem Solving Move sprayer to shaded, cooler area if Armature Short Circuit Test SetupMotor Test 232910 232913, 232916Motor Brushes Test brushesRemoving pump See Displacement PumpRepairing pump Moving Parts HazardMotor Motor control board removal Motor control board diagnosticsPressure Control Repair LED Sprayer Operation Indicates What to do BlinksPressure Adjusting Potentiometer Power CordOn/Off Switch 232916, 232917Drive Housing, Connecting Rod, Crankshaft Pressure Transducer Seal InstallationPressure Transducer Removal9666A Replacement Drain ValveRepair Technical Data DimensionsAccessories Complete Sprayer Parts 232915, a 232917, a232914, 232915, 232918 YExtra Warning Labels available free 232914, a 232916, a 232918, a 232919, a 232918, a 232916, a 232919, a 232914, a 218359 232914Model 232912 and 232913, Series a 243189 KIT, pump, displacement 51H 235014 ASSEMBLY, drain valve240519 CONNECTING, rod assy Includes 55Model 232910 and 232911, Series a 239979 CRANKSHAFT, U-695236352 POTENTIOMETER, pressure adj Phone Number Graco Standard WarrantyAdditional Warranty Coverage Toll Free