Harbor Freight Tools 60238 manual Troubleshooting, Problem Possible Causes Likely Solutions

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Troubleshooting

Problem

 

Possible Causes

 

Likely Solutions

Tool will not start.

1.

Cord not connected.

1.

Check that cord is plugged in.

 

2.

No power at outlet.

2.

Check power at outlet. If outlet is unpowered,

 

 

 

 

turn off tool and check circuit breaker.

 

 

 

 

If breaker is tripped, make sure circuit is right

 

 

 

 

capacity for tool and circuit has no other loads.

 

3.

Tool’s thermal reset breaker

3.

Turn off tool and allow to cool.

 

 

tripped (if equipped).

 

Press reset button on tool.

 

4.

Internal damage or wear. (Carbon

4.

Have technician service tool.

 

 

brushes or switch, for example.)

 

 

Tool operates

Extension cord too long or

Eliminate use of extension cord. If an extension cord

slowly.

wire size too small.

is needed, use one with the proper diameter for its

 

 

 

length and load. See Table A on page 3.

Performance

1.

Accessory dull or damaged.

1.

Keep cutting accessories sharp. Replace as needed.

decreases

2.

Carbon brushes worn or damaged.

2.

Have qualified technician replace brushes.

over time.

 

 

 

 

Excessive noise

1.

Internal damage or wear. (Carbon

1.

Have technician service tool.

or rattling.

 

brushes or bearings, for example.)

 

 

 

2.

Belt (if equipped) too loose (slipping)

2.

Properly tension belt.

 

 

or too tight (bearing damage).

 

 

Overheating.

1.

Forcing machine to work too fast.

1.

Allow machine to work at its own rate.

 

2.

Accessory dull or damaged.

2.

Keep cutting accessories sharp. Replace as needed.

 

3.

Blocked motor housing vents.

3.

Wear ANSI-approved safety goggles and

 

 

 

 

NIOSH‑approved dust mask/respirator while

 

 

 

 

blowing dust out of motor using compressed air.

 

4.

Motor being strained by long or

4.

Eliminate use of extension cord. If an extension cord

 

 

small diameter extension cord.

 

is needed, use one with the proper diameter for

 

 

 

 

its length and load. See Table A on page 3.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

SAFETY

SETUP

OPERATION

MAINTENANCE

Item 60238

For technical questions, please call 1-800-444-3353.

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Contents Page General Tool Safety Warnings Table of Contents25′ 50′ 100′ 150′ Nameplate Extension Cord110-120 V~ Grounded Tools Tools with Three Prong Plugs Drill Press Safety WarningsGrounding Instructions Vibration Safety Specifications AssemblySetup Before Use MountingOperation Maintenance Operating Instructions Tool Set UpChanging Drill Speed 760 RPM 1150 RPM 1630 RPM 2180 RPMWorkpiece and Work Area Set Up General Operating Instructions Maintenance and Servicing Cleaning, Maintenance, and LubricationBelt Inspection and Tensioning Problem Possible Causes Likely Solutions TroubleshootingParts List and Diagram Parts ListPart Description Qty Part DescriptionAssembly Diagram Limited 90 Day Warranty