Bosch Power Tools 1529B Tool Tips, Paddle Switch with Lock-ON feature, Rotating the Die holder

Before running the nibbler, inspect the punch and die for excessive wear, and replace if nec- essary.

Do not exceed recommended capacities for this nibbler. Premature punch and die failure will occur when the nibbler is under- or over-gaged.

•Never start the nibbler with the punch and die in contact with the material being cut.

For clean and fast cuts, hold the nibbler so that the cutting head is at a right angle to the cutting path, with the body of the tool parallel to the corrugations. Move the cutting head in and out of the corrugations, constantly keeping the head at a right angle to the material being cut.

Feed the nibbler into the work with a minimum of pressure. Let the nibbler do the work. If the nibbler doesn’t cut correctly, check for a dull punch or die. Dulling will be apparent as more pressure is required to feed the nibbler into the material. Burrs will also show along the cut edge. A harder material will dull the punch and die faster than a soft material.

Always direct the cord toward the rear, and away from the nibbler. Keep it away from sharp edges.

Secure or clamp small workpieces to be cut to prevent slippage.

Always use recommended lubricant for the material being cut. Lack of lubricant will shorten punch and die life.

Paddle Switch with “Lock-ON” feature

The Paddle Switch enables the operator to con- trol the switch functions of “ON/OFF” and “Lock-ON”.

TO SWITCH TOOL “ON”: Squeeze and hold the paddle lever.

TO SWITCH TOOL “OFF”: Release pressure on the paddle lever. The switch is spring loaded and will return to “OFF” position automati- cally.

The “Lock-ON” feature, incorporated into the paddle switch, is a convenience for long opera- tions.

TO LOCK SWITCH “ON”: After switch has been activated, PULL the front portion of the paddle lever completely BACKWARD and release pressure on the paddle lever.

TO SWITCH TOOL “OFF”: Squeeze the rear portion of paddle lever and then release the

paddle lever. The switch is spring loaded and will return to “OFF” position automatically.

Nibbling to a Scribed Line

or with a Template

Cuts may be executed easily by guiding the nibbler along a template or a straight edge.

A preboring of 21mm (.827") diameter is re- quired for internal cut-outs.

When cutting, guide the unit with a slight thrust in the cutting direction. Cutting takes place during the downward movement of the punch. The chips are ejected downward through the knurled nut 9.

Rotating the Die holder

By rotating the die holder 6, cutting can be preformed at a right angle to the forward axis of the machine. Loosen the winged screw 2 and turn the die holder 6 (including the die 7 and knurled nut 9), to the right or left by 90°. Re-tighten the winged screw 2. The winged screw must engage one of the 3 holes in the die holder 6.

Tool Tips

The corrugated nibbler is especially designed for working with corrugated sheets of both trapezoidal and rectangular profiles.

Always use both hands to guide the nibbler.

Do not use force; this will lead to premature die and punch wear.

Before running the nibbler, be sure the punch and die are properly lubricated. See "Punch and Die Lubrication" section.

Never start the nibbler with the punch and die in contact with the material being cut.

Always be sure material is resting on lower die during operation.

Changing Punches and Dies

CAUTION! Unplug nibbler before changing punches and dies.

Replacing the punch

Loosen the winged screw 2 and pull the die holder 6 (including the die 7 and knurled nut 9) out of the housing 3. Slide the punch 4 sideways out of the groove and remove downward.

Oil the new punch well, insert into the groove and center.

6

BM 3609929430 4-04 6 4/22/04, 9:56 AM