Ryobi BS903 Assembly, Unpacking, Mounting Band SAW to Workbench, Clamping Band SAW to Workbench

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ASSEMBLY

UNPACKING

This product requires assembly.

Carefully remove the tool and any accessories from the box. Place it on a level work surface.

NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed.

Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

Do not discard the packing material until you have care- fully inspected and satisfactorily operated the tool.

If any parts are damaged or missing, please call 1-800- 525-2579 for assistance.

WARNING:

If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.

WARNING:

Do not attempt to modify this tool or create accesso- ries not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

WARNING:

Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.

MOUNTING BAND SAW TO WORKBENCH

If the band saw is to be used in a permanent location, we recommend that you secure it to a workbench or other stable surface. When mounting the saw to a workbench, holes should be drilled through the supporting surface of the workbench.

Each hole in the saw base should be bolted securely using bolts, lock washers, and hex nuts (not included).

Place band saw on the workbench. Using the saw base as a pattern, locate and mark the holes where the band saw is to be mounted.

Drill holes through the workbench.

Place band saw on the workbench aligning holes in the saw base with the holes drilled in the workbench.

Insert bolts (not included) and tighten securely with lock washers and hex nuts (not included).

NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the bench.

Supporting surface where band saw is mounted should be examined carefully after mounting to insure that no move- ment during use can result. If any tipping or walking is noted, secure workbench or support surface before beginning cutting operation.

CLAMPING BAND SAW TO WORKBENCH

See Figure 5.

If the band saw is to be used as a portable tool, it is recom- mended that you fasten it permanently to a mounting board that can easily be clamped to a workbench or other supporting surface. The mounting board should be of sufficient size to avoid tipping of saw while in use. Any good grade plywood or chipboard with a 3/4 in. thickness is recommended.

Mount saw to board using holes in saw base as a template for hole pattern. Locate and mark the holes where the band saw is to be mounted.

Follow the last three steps in the section Mounting Band Saw to Workbench, shown above.

HOLES IN

SAW BASE

Fig. 5

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Contents OPERATOR’S Manual Save this Manual for Future ReferenceWarranty IntroductionGeneral Safety Rules Read ALL Instructions Blade Coasts After Being Turned OFF Specific Safety Rules  Before Making a CUT, be Sure ALL ADJUST- Ments are SecureSymbols Symbol Name DESIGNATION/EXPLANATIONService Symbol Signal MeaningSpeed and Wiring ElectricalExtension Cords Electrical ConnectionGlossary of Terms Features Product SpecificationsBlade Guide Adjustment Knob Lock Knob Rapidset Blade Tension Lever WorklightAngle Adjustment Knob Blade Guide Adjustment Knob with Lock KnobScale and Scale Indicator Switch and Switch KEYSAW Table Worklight Switch KEY Wing Screw Tools NeededLoose Parts Flathead ScrewdriverAssembly UnpackingMounting Band SAW to Workbench Clamping Band SAW to WorkbenchMounting the SAW Table See Figures 6Blade Guide Knob Washer Wing NUT Adjusting Blade Tension Squaring the SAW Table to the BladeSee Figures 9 Blade Tension KnobTo Adjust Tracking the BladeAttaching the Worklight If the blade has moved left or right of centerCutting Procedures OperationApplications Basic Operation of the Band SAWLocking the Switch Scroll CuttingRemoving Jammed Material Avoiding InjuryUsing the Miter Gauge Using the Sliding Table ExtensionTilting the Table See Figures 13Adjustments Installing and Adjusting the BladeSee Figures 16 Guard SAWAdjusting Blade Guide Assembly See Figures 18Blade Guide Knob Knob Unlock LockSee Figures 20 GuideThrust Bearing Maintenance General MaintenanceLubrication MOTOR/ELECTRICALTires BrushesDrive Belt Troubleshooting Problem Cause SolutionPage Parts and Service

BS903 specifications

The Ryobi BS903 is a versatile and efficient benchtop band saw that caters to both hobbyists and professionals looking for a reliable cutting tool. Known for its compact design and powerful features, the BS903 is an ideal choice for woodworking, metalworking, and various crafting projects.

One of the standout characteristics of the Ryobi BS903 is its 9-inch throat capacity, which allows users to make deep cuts into a variety of materials. With a robust 2.5-amp motor, this band saw delivers a cutting speed of 2800 feet per minute, making it suitable for tackling intricate curves and straight cuts with ease. The bandsaw also features a table that measures 15-3/4 inches by 18 inches, providing ample workspace for larger projects.

The BS903 incorporates a tilting table that can be adjusted from 0 to 45 degrees, allowing users to execute angled cuts with precision. This feature expands the versatility of the tool, enabling users to create beveled edges and complex designs effortlessly. Additionally, the built-in blade guide system ensures that the blade remains aligned during operation, enhancing accuracy and reducing the risk of deviation.

Another impressive feature of the Ryobi BS903 is its easy blade tracking adjustment, which simplifies the process of aligning the blade to the guide wheels. This user-friendly design promotes a seamless setup experience for both novice and experienced users. The band saw supports standard 1/4-inch blades, giving users the freedom to choose from a wide array of cutting options based on their specific needs.

Safety is a top priority in the design of the BS903. The band saw is equipped with a transparent blade guard and an integrated anti-kickback design, providing users with peace of mind while operating the tool. Additionally, the table is designed with a miter gauge slot, allowing for accurate crosscuts and better control.

Overall, the Ryobi BS903 band saw stands out in the market due to its combination of functionality, safety features, and ease of use. Whether you're a seasoned woodworker or just starting your crafting journey, the BS903 provides the reliability and performance required for a multitude of cutting tasks. With its thoughtful engineering, it's no surprise that the Ryobi BS903 continues to be a favored choice among DIY enthusiasts and professional tradespeople alike.