Ryobi Comprehensive Guide for Scroll Cutting with the BS903
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OPERATION

SCROLL CUTTING

For general type scroll cutting, follow the pattern lines by pushing and turning the workpiece at the same time. Do not try to turn the workpiece while engaged in the blade without pushing it – the workpiece could bind or twist the blade.

REMOVING JAMMED MATERIAL

Never remove jammed cutoff pieces until the blade has come to a full and complete stop.

Place the switch in the OFF position. Wait until the saw has come to a full and complete stop, then remove the switch key from the switch assembly. Store key in a safe place.

Unplug the saw from the power source before removing jammed material.

AVOIDING INJURY

Make sure saw is level and does not rock. Saw should always be on a firm, level surface with plenty of room for handling and properly supporting the workpiece.

Bolt saw to the support surface to prevent slipping, walking or sliding during operations like cutting long, heavy boards.

Turn saw off, remove switch key, and unplug cord from the power source before moving the saw.

Do not remove jammed cutoff pieces until blade has come to a full and complete stop.

Choose the right size and style blade for the material and type of cut you plan to do.

Make sure that the blade teeth point down toward the saw table, that the blade guides, thrust bearings, and blade tension are properly adjusted, that the blade guide knob is tight, and that no parts have excessive play.

To avoid accidental blade contact, minimize blade breakage, and provide maximum blade support, always adjust the blade guide assembly to just clear the workpiece.

Use only recommended accessories.

With the exception of the workpiece and related support devises, clear everything off the saw table before turning the saw on.

Properly support round materials such as dowel rods or tubing because they have a tendency to roll during a cut causing the blade to “bite”. To avoid this, always use a “V” block or clamp workpiece to a miter gauge.

Before removing loose pieces from the saw table, turn saw off and wait for all moving parts to stop.

LOCKING THE SWITCH

See Figure 12.

Place the switch in the OFF position. Wait until the saw has come to a full and complete stop, then remove the switch key from the switch assembly. Store key in a safe place.

BEFORE LEAVING THE SAW

See Figure 12.

Place the switch in the OFF position. Wait until the saw has come to a full and complete stop, then remove the switch key from the switch assembly. Store key in a safe place.

Unplug the saw from the power source.

Make workshop childproof.

Lock the shop.

ONOFF

SWITCH

KEY

Fig. 12

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Contents Save this Manual for Future Reference OPERATOR’S ManualIntroduction Warranty Blade Coasts After Being Turned OFF General Safety RulesRead ALL Instructions  Before Making a CUT, be Sure ALL ADJUST- Ments are Secure Specific Safety RulesSymbol Name DESIGNATION/EXPLANATION SymbolsSymbol Signal Meaning ServiceElectrical Speed and WiringExtension Cords Electrical ConnectionGlossary of Terms Product Specifications FeaturesBlade Guide Adjustment Knob Lock Knob Rapidset Blade Tension Lever WorklightBlade Guide Adjustment Knob with Lock Knob Angle Adjustment KnobScale and Scale Indicator Switch and Switch KEYTools Needed SAW Table Worklight Switch KEY Wing ScrewLoose Parts Flathead ScrewdriverUnpacking AssemblyMounting Band SAW to Workbench Clamping Band SAW to WorkbenchBlade Guide Knob Washer Wing NUT Mounting the SAW TableSee Figures 6 Squaring the SAW Table to the Blade Adjusting Blade TensionSee Figures 9 Blade Tension KnobTracking the Blade To AdjustAttaching the Worklight If the blade has moved left or right of centerOperation Cutting ProceduresApplications Basic Operation of the Band SAWScroll Cutting Locking the SwitchRemoving Jammed Material Avoiding InjuryUsing the Sliding Table Extension Using the Miter GaugeTilting the Table See Figures 13Installing and Adjusting the Blade AdjustmentsSee Figures 16 Guard SAWSee Figures 18 Adjusting Blade Guide AssemblyBlade Guide Knob Knob Unlock LockThrust Bearing See Figures 20Guide General Maintenance MaintenanceLubrication MOTOR/ELECTRICALDrive Belt TiresBrushes Problem Cause Solution TroubleshootingPage Parts and Service

BS903 specifications

The Ryobi BS903 is a versatile and efficient benchtop band saw that caters to both hobbyists and professionals looking for a reliable cutting tool. Known for its compact design and powerful features, the BS903 is an ideal choice for woodworking, metalworking, and various crafting projects.

One of the standout characteristics of the Ryobi BS903 is its 9-inch throat capacity, which allows users to make deep cuts into a variety of materials. With a robust 2.5-amp motor, this band saw delivers a cutting speed of 2800 feet per minute, making it suitable for tackling intricate curves and straight cuts with ease. The bandsaw also features a table that measures 15-3/4 inches by 18 inches, providing ample workspace for larger projects.

The BS903 incorporates a tilting table that can be adjusted from 0 to 45 degrees, allowing users to execute angled cuts with precision. This feature expands the versatility of the tool, enabling users to create beveled edges and complex designs effortlessly. Additionally, the built-in blade guide system ensures that the blade remains aligned during operation, enhancing accuracy and reducing the risk of deviation.

Another impressive feature of the Ryobi BS903 is its easy blade tracking adjustment, which simplifies the process of aligning the blade to the guide wheels. This user-friendly design promotes a seamless setup experience for both novice and experienced users. The band saw supports standard 1/4-inch blades, giving users the freedom to choose from a wide array of cutting options based on their specific needs.

Safety is a top priority in the design of the BS903. The band saw is equipped with a transparent blade guard and an integrated anti-kickback design, providing users with peace of mind while operating the tool. Additionally, the table is designed with a miter gauge slot, allowing for accurate crosscuts and better control.

Overall, the Ryobi BS903 band saw stands out in the market due to its combination of functionality, safety features, and ease of use. Whether you're a seasoned woodworker or just starting your crafting journey, the BS903 provides the reliability and performance required for a multitude of cutting tasks. With its thoughtful engineering, it's no surprise that the Ryobi BS903 continues to be a favored choice among DIY enthusiasts and professional tradespeople alike.
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