Harbor Freight Tools Official Manual for 98871 Chicago Electric Welder: Setup, Safety, and Tips

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90 AMP FLUX WIRE welder

Model 98871

Set up and Operating Instructions

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Read this material before using this product. Failure to do so can result in serious injury. Save this manual.

Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Manual Revised 10d

Safety

Setup

Basic Welding

Welding Tips

Service

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Contents For technical questions or replacement parts, please call Safety Setup Basic Welding Welding Tips ServiceSave This Manual General Safety WarningsTy Safe TupeS ingd el c W Basi Tipsingd elW Ec Servi For technical questions, please callMany accidents are caused by poorly maintained welders Ty Safe TupeS ingd el c W Basi Welder Safety WarningsTipsingd elW Ec Servi Safety Setup Basic Welding Welding Tips Service Grounding Grounded Welders SymbologyExtension Cords Unpacking SpecificationsSetup Welding SafetyWelding Service Basic TipsTy Safe Wire Spool 27 InstallationTupeS ingd el c W Basi Tipsingd elW Turn the welder OFF and unplug it before proceedingWelding Tips Service Setup Basic WeldingWasting wire SKU For technical questions, please callArm Turn the welder OFF Safety Setup Basic Welding TipsTupeS ingd el c W Basi Tipsingd elW Ec Servi Basic WeldingBasic Welding Welding Tips Service Safety SetupControl Panel Layout Ty Safe TupeS ingd Weld Settings Chart Material Thickness SteelEl c W Basi Tipsingd elW Duty Cycle Duration of UseThen plug the Welder into a dedicated Setting Up The WeldDrag Angle Basic Welding TechniqueStickout Follow Duty Cycle Unplug the Power CordWelding Tips Cleaning the WeldSafe ElWSafety Setup Basic Welding Example Weld DiagramsWeld Diagnosis Workpiece Heat Control / Weld PenetrationEl c W Basi Weld ProblemsElW Ec Servi Setup Basic Welding Welding Tips Service Nozzle 3 Inspection Cleaning, and Replacement ServiceContact Tip 2b Inspection Cleaning, and Replacement Wire feed motor runs but wire does not feed properly TroubleshootingWire creates a bird’s nest during operation Faulty or improperly connected Trigger 1c TroubleshootingInternal fuse blown Never use another type or size fuseWire Feeds, but arc does not ignite Power switch 7a does not light when switched onPossible Causes and Solutions Improper ground connection Improperly sized or excessively worn Contact Tip 2bWelding arc not stable Weak Arc strengthWiring Schematic Parts Lists and DiagramsPart Description ’ty Parts ListAssembly Diagram Record Product’s Serial Number Here Detail of PartLimited 1 Year / 90 day Warranty

98871 specifications

Harbor Freight Tools 98871 is a versatile and powerful portable generator that meets the demands of both casual users and serious DIY enthusiasts. Known for its reliability and affordable price, this generator stands out in the market thanks to its impressive features, innovative technologies, and user-friendly characteristics.

One of the main features of the Harbor Freight Tools 98871 is its robust 7-horsepower engine, which delivers a starting wattage of 3,500 watts and a running wattage of 2,800 watts. This level of power is sufficient for operating a variety of household appliances, power tools, and emergency essentials during unexpected outages. Its compact design allows for easy portability, making it an ideal choice for camping trips, tailgating events, or as a backup power source for home use.

The generator is equipped with a 4-stroke engine that runs on gasoline, providing an efficient and reliable operation. It features a fuel tank capacity of 1.8 gallons, allowing for extended run times of up to 11 hours at half load. The low oil shutdown feature is a critical safety mechanism that automatically turns off the engine when oil levels are dangerously low, preventing potential damage and ensuring long-term performance.

In terms of noise levels, the Harbor Freight Tools 98871 is surprisingly quiet for a generator of its class. With a noise output of around 68 decibels, it can operate without being overly disruptive, allowing users to enjoy their activities without excessive background noise. This makes it suitable for use in residential areas, where keeping noise to a minimum is often a priority.

The generator also includes multiple outlets, such as 120V AC and 12V DC options, which provide versatility in power connections. This allows for the simultaneous use of various devices without the need for multiple generators, streamlining power distribution during operations.

In conclusion, the Harbor Freight Tools 98871 is a reliable and efficient portable generator that offers excellent value for its price. With its powerful engine, extended run time, and safety features, it caters to a wide range of power needs, making it an essential tool for both home users and outdoor enthusiasts. Whether needing backup power during an outage or taking power on the go, the 98871 stands out as a dependable choice.