Harbor Freight Tools 98871 Grounding, Ty Safe TupeS ingd el c W Basi Tipsingd elW Ec Servi

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9.Do not touch live electrical parts. Wear dry, insulating gloves. Do not touch welding wire or gun with bare hand. Do not wear wet or damaged gloves.

10.Protect yourself from electric shock. Do not use outdoors. Insulate yourself from the workpiece and ground. Use nonflammable, dry insulating material if possible, or use dry rubber mats, dry wood or plywood, or other dry insulating material big enough to cover your full area of contact with the work or ground.

11.People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference to, or failure of the pacemaker.

12.Use care not to touch the welding tip to grounded material whenever the unit is plugged in. This unit is what is referred to as a “hot tip” welder, meaning that current is available to the wire at all times that the power Switch (7a) is in the ON position.

Electric shock, fire, or burns may happen if appropriate precautions are not taken.

13.Ensure that the unit is placed on a stable location before use. If this unit falls while plugged in, severe injury, electric shock, or fire may result.

14.This product, when used for welding and similar applications, contains or produces a chemical known to the State of California to cause cancer and birth defects (or other reproductive harm). (California Health & Safety Code § 25249.5, et seq.)

15.Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)

16.The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Save these instructions.

Grounding

To prevent electric shock

and death from incorrect grounding wire connection:

Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.

Have a plug installed by a certified electrician. Do not use the welder if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

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For technical questions, please call 1-800-444-3353.

SKU 98871

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Contents Safety Setup Basic Welding Welding Tips Service For technical questions or replacement parts, please callTy Safe TupeS ingd el c W Basi Tipsingd elW Ec Servi General Safety WarningsSave This Manual For technical questions, please callMany accidents are caused by poorly maintained welders Welder Safety Warnings Ty Safe TupeS ingd el c W BasiTipsingd elW Ec Servi Safety Setup Basic Welding Welding Tips Service Grounding Symbology Grounded WeldersExtension Cords Specifications UnpackingWelding Service SafetySetup Welding Basic TipsTupeS ingd el c W Basi Tipsingd elW Wire Spool 27 InstallationTy Safe Turn the welder OFF and unplug it before proceedingWasting wire Setup Basic WeldingWelding Tips Service SKU For technical questions, please callArm Safety Setup Basic Welding Tips Turn the welder OFFBasic Welding TupeS ingd el c W Basi Tipsingd elW Ec ServiSafety Setup Basic Welding Welding Tips ServiceControl Panel Layout El c W Basi Tipsingd elW Weld Settings Chart Material Thickness SteelTy Safe TupeS ingd Duty Cycle Duration of UseSetting Up The Weld Then plug the Welder into a dedicatedBasic Welding Technique Drag AngleStickout Unplug the Power Cord Follow Duty CycleSafe Cleaning the WeldWelding Tips ElWWeld Diagnosis Example Weld DiagramsSafety Setup Basic Welding Workpiece Heat Control / Weld PenetrationWeld Problems El c W BasiElW Ec Servi Setup Basic Welding Welding Tips Service Service Nozzle 3 Inspection Cleaning, and ReplacementContact Tip 2b Inspection Cleaning, and Replacement Troubleshooting Wire feed motor runs but wire does not feed properlyWire creates a bird’s nest during operation Internal fuse blown TroubleshootingFaulty or improperly connected Trigger 1c Never use another type or size fusePossible Causes and Solutions Improper ground connection Power switch 7a does not light when switched onWire Feeds, but arc does not ignite Improperly sized or excessively worn Contact Tip 2bWeak Arc strength Welding arc not stableParts Lists and Diagrams Wiring SchematicParts List Part Description ’tyAssembly Diagram Detail of Part Record Product’s Serial Number HereLimited 1 Year / 90 day Warranty

98871 specifications

Harbor Freight Tools 98871 is a versatile and powerful portable generator that meets the demands of both casual users and serious DIY enthusiasts. Known for its reliability and affordable price, this generator stands out in the market thanks to its impressive features, innovative technologies, and user-friendly characteristics.

One of the main features of the Harbor Freight Tools 98871 is its robust 7-horsepower engine, which delivers a starting wattage of 3,500 watts and a running wattage of 2,800 watts. This level of power is sufficient for operating a variety of household appliances, power tools, and emergency essentials during unexpected outages. Its compact design allows for easy portability, making it an ideal choice for camping trips, tailgating events, or as a backup power source for home use.

The generator is equipped with a 4-stroke engine that runs on gasoline, providing an efficient and reliable operation. It features a fuel tank capacity of 1.8 gallons, allowing for extended run times of up to 11 hours at half load. The low oil shutdown feature is a critical safety mechanism that automatically turns off the engine when oil levels are dangerously low, preventing potential damage and ensuring long-term performance.

In terms of noise levels, the Harbor Freight Tools 98871 is surprisingly quiet for a generator of its class. With a noise output of around 68 decibels, it can operate without being overly disruptive, allowing users to enjoy their activities without excessive background noise. This makes it suitable for use in residential areas, where keeping noise to a minimum is often a priority.

The generator also includes multiple outlets, such as 120V AC and 12V DC options, which provide versatility in power connections. This allows for the simultaneous use of various devices without the need for multiple generators, streamlining power distribution during operations.

In conclusion, the Harbor Freight Tools 98871 is a reliable and efficient portable generator that offers excellent value for its price. With its powerful engine, extended run time, and safety features, it caters to a wide range of power needs, making it an essential tool for both home users and outdoor enthusiasts. Whether needing backup power during an outage or taking power on the go, the 98871 stands out as a dependable choice.
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