Harbor Freight Tools 98871 operating instructions Basic Welding Technique, Drag Angle, Stickout

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ty Safe

6.Hold the Gun, without touching the Trigger, with the wire and tip clearly out of the way of any grounded objects.

Then, turn the Power Switch ON.

Hold

Gun

Clear

6

minOn

7

8

9

mAxOFF

10

Speed

mp Flux wire welder

120 V~

60 Hz

tupeS ingd el c W Basi

Tipsingd elW

Basic Welding Technique

1.Press (and hold) Trigger and contact area to be welded with electrode wire to ignite arc.

2.For a narrow weld, you can usually draw the wire in a steady straight line,

this is called a stringer bead.

For a wider weld, draw the wire back and forth across the joint,

this is called a weave bead.

3.Hold Gun in one hand and the face shield in the other. If a hands-free welding shield (not included, see #6, page 4 for guidelines) is used, then both hands can be used to control Gun.

4.Direct the welding wire straight into the joint. This gives an angle of 90° (straight up and down) for butt (end to end) welds, and an angle of 45° for fillet (T-shaped) welds.

stringer bead

 

weave bead

 

 

 

 

 

 

 

 

 

 

 

 

Weld Gun angles,

viewed from front of weld joint.

45°

90°

 

fillet weld joint

butt weld joint

ec Servi

5. The end of gun should be tilted so that

Drag Angle

 

 

0-15°

 

 

wire is angled anywhere in-between

 

 

straight on and 15° in the direction you

 

 

 

 

 

are welding. The amount of tilt is called

 

 

 

Stickout

the drag angle.

 

 

 

 

 

Weld

(up to 1/2”)

6. The welding wire should extend no more

 

 

Direction

 

 

than 1/2” past the tip.

 

 

 

 

 

 

 

 

 

 

This distance is called stickout or CTWD

 

 

 

 

 

- Contact Tip to Work Distance.

 

 

 

 

 

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For technical questions, please call 1-800-444-3353.

SKU 98871

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Contents Safety Setup Basic Welding Welding Tips Service For technical questions or replacement parts, please callTy Safe TupeS ingd el c W Basi Tipsingd elW Ec Servi General Safety WarningsSave This Manual For technical questions, please callMany accidents are caused by poorly maintained welders Welder Safety Warnings Ty Safe TupeS ingd el c W BasiTipsingd elW Ec Servi Safety Setup Basic Welding Welding Tips Service Grounding Symbology Grounded WeldersExtension Cords Specifications UnpackingWelding Service SafetySetup Welding Basic TipsTupeS ingd el c W Basi Tipsingd elW Wire Spool 27 InstallationTy Safe Turn the welder OFF and unplug it before proceedingWasting wire Setup Basic WeldingWelding Tips Service SKU For technical questions, please callArm Safety Setup Basic Welding Tips Turn the welder OFFBasic Welding TupeS ingd el c W Basi Tipsingd elW Ec ServiSafety Setup Basic Welding Welding Tips ServiceControl Panel Layout El c W Basi Tipsingd elW Weld Settings Chart Material Thickness SteelTy Safe TupeS ingd Duty Cycle Duration of UseSetting Up The Weld Then plug the Welder into a dedicatedBasic Welding Technique Drag AngleStickout Unplug the Power Cord Follow Duty CycleSafe Cleaning the WeldWelding Tips ElWWeld Diagnosis Example Weld DiagramsSafety Setup Basic Welding Workpiece Heat Control / Weld PenetrationWeld Problems El c W BasiElW Ec Servi Setup Basic Welding Welding Tips Service Service Nozzle 3 Inspection Cleaning, and ReplacementContact Tip 2b Inspection Cleaning, and Replacement Troubleshooting Wire feed motor runs but wire does not feed properlyWire creates a bird’s nest during operation Internal fuse blown TroubleshootingFaulty or improperly connected Trigger 1c Never use another type or size fusePossible Causes and Solutions Improper ground connection Power switch 7a does not light when switched onWire Feeds, but arc does not ignite Improperly sized or excessively worn Contact Tip 2bWeak Arc strength Welding arc not stableParts Lists and Diagrams Wiring SchematicParts List Part Description ’tyAssembly Diagram Detail of Part Record Product’s Serial Number HereLimited 1 Year / 90 day Warranty

98871 specifications

Harbor Freight Tools 98871 is a versatile and powerful portable generator that meets the demands of both casual users and serious DIY enthusiasts. Known for its reliability and affordable price, this generator stands out in the market thanks to its impressive features, innovative technologies, and user-friendly characteristics.

One of the main features of the Harbor Freight Tools 98871 is its robust 7-horsepower engine, which delivers a starting wattage of 3,500 watts and a running wattage of 2,800 watts. This level of power is sufficient for operating a variety of household appliances, power tools, and emergency essentials during unexpected outages. Its compact design allows for easy portability, making it an ideal choice for camping trips, tailgating events, or as a backup power source for home use.

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The generator also includes multiple outlets, such as 120V AC and 12V DC options, which provide versatility in power connections. This allows for the simultaneous use of various devices without the need for multiple generators, streamlining power distribution during operations.

In conclusion, the Harbor Freight Tools 98871 is a reliable and efficient portable generator that offers excellent value for its price. With its powerful engine, extended run time, and safety features, it caters to a wide range of power needs, making it an essential tool for both home users and outdoor enthusiasts. Whether needing backup power during an outage or taking power on the go, the 98871 stands out as a dependable choice.