Hobart Welding Products 210, M-10 Selecting Wire, Gas and Control Settings, Weld Parameters

Page 26

4-2. Weld Parameters

Selecting Wire, Gas and Control Settings

What Material

Suggested

Suggested

 

Wire Sizes

 

 

Shielding Gases

 

 

 

are You Welding?

Wire Types

 

(Diameter)

 

 

and Flow Rate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steel

Solid (or hard)

100% CO2, 20 cfh

 

 

 

 

 

.023”(0.6 mm)

 

 

 

ER70S−6

 

 

.030”(0.8 mm)

 

 

 

 

 

 

.035”(0.9 mm)

 

 

 

 

 

 

 

 

 

 

 

75% Ar/25% CO2, 20

 

 

 

 

 

 

 

.023”(0.6 mm)

 

 

 

 

cfh (Ar/CO2, produces

 

 

 

 

 

 

 

.030”(0.8 mm)

 

 

 

 

less spatter − better

 

.035”(0.9 mm)

 

 

 

 

overall appearance

 

 

 

 

 

 

 

 

 

 

 

Steel– for outdoor,

Fluxcore

No shielding gas

 

 

 

 

 

.030”(0.8 mm)

 

 

windy applications or

E71T−GS

required

 

.035”(0.9 mm)

 

 

when weld appearance

 

 

 

.045”(1.1 mm)

 

 

is not critical.

 

 

 

 

 

 

 

 

 

 

 

 

 

Stainless steel

Stainless steel

Tri-Mix 20 cfh

 

 

 

 

 

.023”(0.6 mm)

 

 

(90% He/7.5% Ar/

 

 

 

 

ER 308

 

 

 

 

 

 

.030”(0.8 mm)

 

 

 

 

2.5% CO2)

 

 

 

 

 

 

 

.035”(0.9 mm)

 

 

 

 

 

 

 

 

 

Aluminum−with

Aluminum

100% Ar, 20 cfh

 

 

 

 

 

.030”(0.8 mm)

 

 

Optional Hobart

4043 AL

 

 

.035”(0.9 mm)

 

 

3035−20

 

 

 

 

 

 

Aluminum

100% Ar, 20 cfh

 

 

 

 

Spool Gun

 

.030”(0.8 mm)

 

 

 

5356 AL

 

 

.035”(0.9 mm)

 

 

 

3

4

5

CAUTION! Do not change

 

 

 

 

 

 

2

 

 

 

6 Voltage switch position

1

 

 

 

while welding.

VOLTAGE

40 50 60

30

70

2080

1090 WIRE SPEED

Wire Speed listed is a starting value only − Wire Speed setting can be fine−tuned while welding. Wire Speed also depends on other variables, such as stick out, travel speed, weld angle, cleaniness of metal, etc.

Input Line Voltage

Higher e.g. 240 Volts AC

230 Volts AC

Lower e.g. 218 Volts AC

Parameter

Chart Settings

Weld Will Be

Hotter

Lower Settings

Use Parameter

Chart Inside

Door

Weld Will Be

Colder

Raise Settings

OM-927 Page 22

Image 26
Contents File MIG Gmaw ProcessesDescription From Hobart to You Table of Contents Warranty Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesExceeding duty cycle can damage unit and void warranty SpecificationsWelding Power Source Duty Cycle And Overheating OverheatingDefinition Welding Gun Duty Cycle And OverheatingVolt-Ampere Curves Installing Welding Gun Connecting To Weld Output Terminals Installing Work Clamp CableSetting Gun Polarity For Wire Type Installing Gas Supply Rear PanelChanging Input Voltage Installing Wire Spool And Adjusting Hub TensionTurn Off unit, and disconnect input power Input Voltage Electrical Service GuideHz Single Selecting a Location And Connecting Input Power Threading Welding Wire Hold wire tightly to keep it from unravelingInstalling Optional Spool Gun Switch In Welding Power Source OperationConnecting Spool Gun To Welding Power Source Turn Off unit− Operation ControlsSelecting Wire, Gas and Control Settings Weld ParametersIs voltage,numberon To read settingsNumber on left of slash Supplementary Protectors Routine MaintenanceDisconnect power before maintaining MonthsRemoving Knob From Front Panel Replacing Drive Roll And Wire Inlet GuideTurn Off power Turn Off power before replacing contact tip Replacing Gun Contact TipTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Disconnect gun firstWire Drive/Gun Trouble Remedy Welding Troubleshooting TableWire Drive/Gun Troubleshooting Table Welding Trouble Remedy− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsThickness to Amperage a Typical MIG Process Control SettingsWire Size Amperage Range AmperageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − DistortionCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed ApplicationWelding arc not stable Wire slipping in drive rolls OM-927 − Electrical Diagram − Parts List REGULATOR/FLOWMETER, 10−50 CFH ARGON/CO2 Center Baffle w/Components Center Baffle w/Components -1Item Rear Panel w/Components Front Panel w/Components M-10 Gun Optional Spool Gun Switch AccessoriesPage Assistance ServiceSupport Contact your Distributor for Hobart Welding Products
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