Hobart Welding Products M-10, 210 To read settings, Number on left of slash, Is voltage,numberon

Page 27

SETTINGS ON THIS CHART ARE STARTING

To read settings:

 

Example: 2/40 =

VALUES ONLY AND ARE ON 230 INPUT

Number on left of slash

LINE VOLTAGE. SEE OWNERS MANUAL

4

 

 

 

50

60

is voltage,numberon

 

5

 

40

 

 

 

 

 

FOR MORE INFORMATION.

3

 

30

 

70

right of slash is wire

2

 

6

 

 

Select Voltage and Wire Speed Based

 

20

 

 

80

speed.“—” means

1

 

 

 

 

 

 

 

 

 

 

 

on Thickness of Metal Being Welded

not recommended.

 

 

 

10

 

 

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

 

WIRE SPEED

3/8”

1/4”

3/16”

1/8”

14 ga.

16 ga.

18 ga.

20 ga.

22 ga.

(9.5 mm) (6.4 mm) (4.8 mm) (3.2 mm) (2.0 mm) (1.6 mm) (1.2 mm) (0.9 mm) (0.8 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

—

—

4/74

3/46

3/46

2/18

2/18

2/18

2/16

 

 

5/58

4/48

4/44

3/34

3/32

2/14

2/12

2/10

—

 

 

 

5/52

4/34

4/34

3/20

3/18

2/12

2/12

—

—

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/100

5/100

4/80

4/80

3/68

2/36

2/36

1/16

1/16

 

 

 

5/72

4/62

4/62

3/42

3/40

2/24

2/24

1/16

1/16

 

 

 

5/60

4/52

4/50

3/40

3/36

2/20

2/16

2/14

—

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/66

4/52

3/46

2/20

2/14

1/12

1/12

—

—

 

 

5/44

4/36

3/20

2/10

2/4

1/0

—

—

—

 

 

5/30

5/30

4/20

3/10

—

—

—

—

—

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

—

6/90

5/86

5/82

4/70

3/50

3/46

3/42

3/42

 

 

 

 

—

6/76

5/68

5/64

4/56

3/46

3/46

3/40

2/32

 

 

 

 

—

6/70

5/66

5/66

4/40

3/32

3/28

2/24

—

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

—

6/78

5/72

4/68

2/68

1/56

—

—

—

 

 

 

 

—

6/72

5/66

4/60

2/58

—

—

—

—

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

—

6/100

5/88

4/88

2/80

1/70

—

—

—

 

 

 

 

—

6/84

5/84

4/84

2/70

—

—

—

—

 

DriveRolls

Wire Size

Stock No.

V−Grooved .024”, .030”/.035”

202925

 

 

 

 

.024”,.045”

407230−004

 

 

V−Knurled .030”/.035”

193330

 

 

.039”/.045”, .056”2”/ 1/16”

193331

Changing Polarity

Wire Drive Assembly

Lead To Positive (+)

Output Terminal

Work Clamp Lead

To Negative (−)

Output Terminal

Electrode Negative (DCEN): Reverse lead connections at terminals from that shown for gasless flux cored wires (FCAW). Drive assembly becomes negative.

M−10 Consumables

A) Nozzle

 

A

 

 

.500 orf flush

#169 715

 

 

B) Tips

 

B

 

 

 

.023/0.6 mm

#087 299

 

 

 

 

.030/0.8 mm

#000 067

 

 

 

 

 

 

.035/0.9 mm

#000 068

 

 

 

 

 

 

.045/1.1 mm

#000 069

C

 

C) Contact Tip Adapter

#169 716

 

 

 

 

 

 

D) Retaining Ring

#170 470

D

 

 

 

 

E) Head Tube

#169 718

 

 

 

 

Liners

 

 

 

 

 

 

 

.023/.025

#194 010

 

 

 

 

 

 

.030/.035

#194 011

 

 

 

 

 

 

.035/.045

#194 012

E

 

 

 

 

 

 

 

 

 

 

#199208B

Ref. 199 208-B

OM-927 Page 23

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Image 27
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Contents Processes DescriptionFile MIG Gmaw From Hobart to You Table of Contents Warranty Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéOverheating SpecificationsWelding Power Source Duty Cycle And Overheating Exceeding duty cycle can damage unit and void warrantyWelding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Welding Gun Installing Work Clamp Cable Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Rear Panel Installing Gas SupplyInstalling Wire Spool And Adjusting Hub Tension Turn Off unit, and disconnect input powerChanging Input Voltage Electrical Service Guide Hz SingleInput Voltage Selecting a Location And Connecting Input Power Hold wire tightly to keep it from unraveling Threading Welding WireOperation Installing Optional Spool Gun Switch In Welding Power SourceTurn Off unit Connecting Spool Gun To Welding Power SourceControls − OperationWeld Parameters Selecting Wire, Gas and Control SettingsTo read settings Number on left of slashIs voltage,numberon Months Routine MaintenanceDisconnect power before maintaining Supplementary ProtectorsReplacing Drive Roll And Wire Inlet Guide Turn Off powerRemoving Knob From Front Panel Replacing Gun Contact Tip Turn Off power before replacing contact tipCleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Welding Troubleshooting TableWire Drive/Gun Troubleshooting Table Wire Drive/Gun Trouble RemedyTypical MIG Process Connections − MIG Welding Gmaw GuidelinesAmperage Typical MIG Process Control SettingsWire Size Amperage Range Thickness to Amperage aHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadApplication Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed Common MIG Shielding GasesWelding arc not stable Wire slipping in drive rolls OM-927 − Electrical Diagram − Parts List REGULATOR/FLOWMETER, 10−50 CFH ARGON/CO2 Center Baffle w/Components Center Baffle w/Components -1Item Rear Panel w/Components Front Panel w/Components M-10 Gun Accessories Optional Spool Gun SwitchPage Service SupportAssistance Hobart Welding Products Contact your Distributor for
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