Hobart Welding Products ICE-27C, 400 manual Torch And Work Cable Connections, Torch Connections

Page 24

6-3. Torch And Work Cable Connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

8

6

4

 

 

 

7

 

 

1

5

6

2

 

 

 

2

4

3

3

 

4

5

8

6

If torch or work cable needs to be removed or replaced, proceed as follows:

Turn power Off, and disconnect input power plug from receptacle. Remove wrapper from unit.

Torch Connections

Remove existing torch cable from unit.

1Strain Relief

2Torch Cable

Insert cable through strain relief. Slide strain relief nut onto torch cable, but do not tighten.

3 Air Line Connector

Insert air line connector into solenoid fitting.

4 Plug PLG1/Receptacle RC1

Connect PLG1 from torch to receptacle RC1 on end of wiring harness connected to circuit board PC1.

5Ring Terminal And Terminal

PILOT

Connect ring terminal on end of red leads to PILOT terminal.

6Ring Terminal And Terminal L2−RED

Connect ring terminal on end of white leads to L2−RED terminal.

Tighten strain relief nut.

Tighten strain relief around cable.

Work Cable Connections

Remove existing work cable from unit.

7 Strain Relief

.Be sure to allow some work cable slack inside the unit.

Insert work clamp lead through strain relief, and install strain relief into front panel.

8 Work Lead Ring Terminal

Connect ring terminal on end of work clamp lead to terminal labeled WORK on circuit board PC1. Route lead along torch lead bundle.

Tools Needed:

1/4 in

Ref. 802 854 / Ref. 802 860 / 200 173-A

OM-203 653 Page 20

Page 23 Page 25
Image 24
Page 23 Page 25
Contents OM-203 653G ProcessesDescription From Hobart to You Table of Contents Page Symbol Usage Marks a special safety messagePlasma Arc Cutting Hazards Cutting can cause fire or explosionExploding Parts can injure Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Signification des symboles LE Coupage présente un risque de feu ou d’explosionUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierRisque de blessure en cas LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresLES Bouteilles peuvent exploser si elles sont endommagées DES Pieces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures DES Particules Volantes peuvent blesser les yeuxPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Definitions I1maxI1eff − Installation SpecificationsSpecifications For Torch Duty Cycle And OverheatingTorch Dimensions And Weight Dimensions And WeightSelecting a Location Movement Location And AirflowConnecting Gas/Air Supply Connecting Work Clamp Connecting Input PowerInstalling Alternative Plug Setting Gas/Air Pressure − OperationControls 60 PSITrigger Safety Lock Cutting SpeedSequence Of Operation Sparks go thru metal− Maintenance & Troubleshooting MonthsAlways turn Off power when changing or checking consumables Checking Torch Shield Cup Shutdown SystemTorch And Work Cable Connections Torch ConnectionsWork Cable Connections Turn Off power source before checking torch parts Checking/Replacing Retaining Cup, Tip, And ElectrodeTroubleshooting Power Source Troubleshooting Torch Reset unit Go to Section− Electrical Diagram Circuit DiagramOM-203 653 − Parts List Main AssemblyDia Part Description Quantity Mkgs Torch, ICE-27C Page Page Service SupportContact your Distributor for Hobart Welding Products

ICE-27C, 400 specifications

Hobart Welding Products has long been a respected name in the welding industry, and the Hobart 400, ICE-27C is a prime example of their dedication to quality and performance. This machine is engineered to meet the demanding needs of both amateur welders and seasoned professionals, offering versatility and reliability in a compact design.

One of the key features of the Hobart 400, ICE-27C is its powerful performance. With a robust power output, it can handle a wide range of materials, from thin sheet metal to heavier gauges. This capability makes it suitable for various applications, including automotive repair, fabrication, and industrial work. The machine supports multiple welding processes, including MIG and Flux-Cored welding, giving users the flexibility to choose the most effective method for their specific projects.

The advanced technology incorporated into the Hobart 400, ICE-27C is evident in its inverter design, which ensures energy efficiency and a lightweight, portable unit. This inverter technology allows for smooth, stable arcs and minimizes spatter, resulting in cleaner welds. Additionally, the unit offers adjustable parameters, enabling welders to customize their settings according to the task at hand, promoting precision and control.

Safety is a paramount consideration in the design of the Hobart 400, ICE-27C. The machine is built with user-friendly features such as an easy-to-read display and intuitive controls, allowing for a straightforward operating experience, even for novices. It also includes thermal overload protection to safeguard the unit against overheating, ensuring durability and longevity.

Portability is another important characteristic of the Hobart 400, ICE-27C. Weighing significantly less than traditional welding machines, it can be easily transported to various job sites. The compact design makes it ideal for both shop and field applications, catering to the needs of mobile welders.

In summary, the Hobart Welding Products 400, ICE-27C combines powerful performance, advanced technology, and safety features in a portable package. Whether for professional use or for hobbyists looking to take their skills to the next level, this welding machine stands out as a reliable choice that embodies Hobart's commitment to quality and innovation in welding solutions. It's a tool that not only meets but often exceeds the expectations of its users in the welding community.
Top Page Image Contents