Hobart Welding Products 400, ICE-27C manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2. Plasma Arc Cutting Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4. California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

5

2-1.

Signification des symboles

5

2-2. Dangers liés au coupage à l’arc au plasma

5

2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

 

et la maintenance

7

2-4. Principales normes de sécurité

8

2-5.

Information sur les champs électromagnétiques

8

SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3-1. Symbols And Definitions For Nameplate And Serial Number/Rating Label . . . . . . . . . . . . . . . . . . . . . . 9

SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4-2. Specifications For Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4-3. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4-4. Torch Dimensions And Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-5. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-6. Connecting Gas/Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4-7. Connecting Work Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-8. Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-9. Installing Alternative Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SECTION 5 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5-1. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5-2. Cutting Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5-3. Trigger Safety Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5-4. Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 6 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 6-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6-2. Overload Protection: Trouble Lights & Checking Shield Cup Shutdown System . . . . . . . . . . . . . . . . . . 19

6-3. Torch And Work Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6-4. Checking/Replacing Retaining Cup, Tip, And Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6-5. Troubleshooting Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6-6. Troubleshooting Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 7 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SECTION 8 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

OPTIONS AND ACCESSORIES WARRANTY

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Contents OM-203 653G ProcessesDescription From Hobart to You Table of Contents Page Cutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsNoise can damage hearing Exploding Parts can injureFlying Sparks can cause injury ARC Rays can burn eyes and skinCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Identifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peut entraîner la mortLE Plasma D’ARC peut entraîner des blessures Risque de blessure en casLE Bruit peut endommager l’ouïe LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LES Bouteilles peuvent exploser si elles sont endommagéesDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Definitions I1maxI1eff Duty Cycle And Overheating − InstallationSpecifications Specifications For TorchMovement Location And Airflow Torch Dimensions And WeightDimensions And Weight Selecting a LocationConnecting Gas/Air Supply Connecting Input Power Connecting Work ClampInstalling Alternative Plug 60 PSI Setting Gas/Air Pressure− Operation ControlsCutting Speed Trigger Safety LockSparks go thru metal Sequence Of OperationMonths − Maintenance & TroubleshootingChecking Torch Shield Cup Shutdown System Always turn Off power when changing or checking consumablesTorch And Work Cable Connections Torch ConnectionsWork Cable Connections Checking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsTroubleshooting Power Source Reset unit Go to Section Troubleshooting TorchCircuit Diagram − Electrical DiagramOM-203 653 Main Assembly − Parts ListDia Part Description Quantity Mkgs Torch, ICE-27C Page Page Support ServiceHobart Welding Products Contact your Distributor for

ICE-27C, 400 specifications

Hobart Welding Products has long been a respected name in the welding industry, and the Hobart 400, ICE-27C is a prime example of their dedication to quality and performance. This machine is engineered to meet the demanding needs of both amateur welders and seasoned professionals, offering versatility and reliability in a compact design.

One of the key features of the Hobart 400, ICE-27C is its powerful performance. With a robust power output, it can handle a wide range of materials, from thin sheet metal to heavier gauges. This capability makes it suitable for various applications, including automotive repair, fabrication, and industrial work. The machine supports multiple welding processes, including MIG and Flux-Cored welding, giving users the flexibility to choose the most effective method for their specific projects.

The advanced technology incorporated into the Hobart 400, ICE-27C is evident in its inverter design, which ensures energy efficiency and a lightweight, portable unit. This inverter technology allows for smooth, stable arcs and minimizes spatter, resulting in cleaner welds. Additionally, the unit offers adjustable parameters, enabling welders to customize their settings according to the task at hand, promoting precision and control.

Safety is a paramount consideration in the design of the Hobart 400, ICE-27C. The machine is built with user-friendly features such as an easy-to-read display and intuitive controls, allowing for a straightforward operating experience, even for novices. It also includes thermal overload protection to safeguard the unit against overheating, ensuring durability and longevity.

Portability is another important characteristic of the Hobart 400, ICE-27C. Weighing significantly less than traditional welding machines, it can be easily transported to various job sites. The compact design makes it ideal for both shop and field applications, catering to the needs of mobile welders.

In summary, the Hobart Welding Products 400, ICE-27C combines powerful performance, advanced technology, and safety features in a portable package. Whether for professional use or for hobbyists looking to take their skills to the next level, this welding machine stands out as a reliable choice that embodies Hobart's commitment to quality and innovation in welding solutions. It's a tool that not only meets but often exceeds the expectations of its users in the welding community.
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