Hobart Welding Products 400, ICE-27C manual Checking/Replacing Retaining Cup, Tip, And Electrode

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6-4. Checking/Replacing Retaining Cup, Tip, And Electrode

Overtightening will strip threads. Do not overtighten retaining cup during assembly. Do not cross-thread parts causing stripping. Use care during torch assembly and parts replacement.

Inspect shield cup, tip, and electrode for wear before cutting or whenever cutting speed has been significantly reduced. Do not operate torch without a tip or electrode in place. Be sure to use genuine replacement parts.

A good practice is to replace both the tip and electrode at the same time.

Turn Off power source before checking torch parts.

Make sure this area is clean of any debris.

 

8

Make sure swirl ring is clean of any

6

7

debris and no holes are obstructed.

4

3

1

New

2

 

5

New

1/16 in (2 mm)

Pit

Worn

Worn

Turn Off power source.

1Shield Cup

2O-Ring

Remove shield cup. Check cup for cracks, and replace if necessary.

Check O-ring for cracks or worn spots, re- place shield cup if necessary.

3Tip

4Opening

Remove tip. Check tip, and replace if open- ing is deformed or 50% oversize. If inside of tip is not clean and bright, clean with steel wool. Be sure to remove any pieces of steel wool afterwards.

5 Electrode

Check electrode. If center has a pit more than a 1/16 in (2 mm) deep, remove and re- place electrode.

6 Swirl Ring

802 465

7 O-Ring

Remove swirl ring. Check ring, and replace if side holes are plugged.

Check O-ring for cracks or worn spots, replace swirl ring if necessary.

8 O-Ring

Check O-ring for cracks or worn spots, and replace if necessary.

Carefully reassemble parts in reverse order.

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Contents Processes OM-203 653GDescription From Hobart to You Table of Contents Page Marks a special safety message Symbol UsagePlasma Arc Cutting Hazards Cutting can cause fire or explosionFlying Sparks can cause injury Exploding Parts can injureARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LE Coupage présente un risque de feu ou d’explosion Signification des symbolesUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierLE Bruit peut endommager l’ouïe Risque de blessure en casLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Pieces Chaudes peuvent pro- voquer des brûlures graves LES Bouteilles peuvent exploser si elles sont endommagéesDES Organes Mobiles peuvent provoquer des blessures DES Particules Volantes peuvent blesser les yeuxInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques I1max − DefinitionsI1eff Specifications − InstallationSpecifications For Torch Duty Cycle And OverheatingDimensions And Weight Torch Dimensions And WeightSelecting a Location Movement Location And AirflowConnecting Gas/Air Supply Connecting Input Power Connecting Work ClampInstalling Alternative Plug − Operation Setting Gas/Air PressureControls 60 PSICutting Speed Trigger Safety LockSparks go thru metal Sequence Of OperationMonths − Maintenance & TroubleshootingChecking Torch Shield Cup Shutdown System Always turn Off power when changing or checking consumablesTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Checking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsTroubleshooting Power Source Reset unit Go to Section Troubleshooting TorchCircuit Diagram − Electrical DiagramOM-203 653 Main Assembly − Parts ListDia Part Description Quantity Mkgs Torch, ICE-27C Page Page Support ServiceHobart Welding Products Contact your Distributor for

ICE-27C, 400 specifications

Hobart Welding Products has long been a respected name in the welding industry, and the Hobart 400, ICE-27C is a prime example of their dedication to quality and performance. This machine is engineered to meet the demanding needs of both amateur welders and seasoned professionals, offering versatility and reliability in a compact design.

One of the key features of the Hobart 400, ICE-27C is its powerful performance. With a robust power output, it can handle a wide range of materials, from thin sheet metal to heavier gauges. This capability makes it suitable for various applications, including automotive repair, fabrication, and industrial work. The machine supports multiple welding processes, including MIG and Flux-Cored welding, giving users the flexibility to choose the most effective method for their specific projects.

The advanced technology incorporated into the Hobart 400, ICE-27C is evident in its inverter design, which ensures energy efficiency and a lightweight, portable unit. This inverter technology allows for smooth, stable arcs and minimizes spatter, resulting in cleaner welds. Additionally, the unit offers adjustable parameters, enabling welders to customize their settings according to the task at hand, promoting precision and control.

Safety is a paramount consideration in the design of the Hobart 400, ICE-27C. The machine is built with user-friendly features such as an easy-to-read display and intuitive controls, allowing for a straightforward operating experience, even for novices. It also includes thermal overload protection to safeguard the unit against overheating, ensuring durability and longevity.

Portability is another important characteristic of the Hobart 400, ICE-27C. Weighing significantly less than traditional welding machines, it can be easily transported to various job sites. The compact design makes it ideal for both shop and field applications, catering to the needs of mobile welders.

In summary, the Hobart Welding Products 400, ICE-27C combines powerful performance, advanced technology, and safety features in a portable package. Whether for professional use or for hobbyists looking to take their skills to the next level, this welding machine stands out as a reliable choice that embodies Hobart's commitment to quality and innovation in welding solutions. It's a tool that not only meets but often exceeds the expectations of its users in the welding community.
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