Hobart Welding Products TM-944C manual Processes, Description

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TM-944C

October 2003

Handler 135 (500 414) Eff. w/Serial No.

LB096205

Handler 175 (500 416) Eff. w/Serial No.

LB075197

Processes

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Description

Arc Welding Power Source And

Wire Feeder

Handler 135 / 175

And H-10 Gun

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Contents Processes TM-944CDescription Table of Contents Symbol Usage − Safety Precautions for ServicingServicing Hazards EMF Information California Proposition 65 WarningsRadiation can cause interference Overuse can cause OverheatingSpecifications − SpecificationsVAC Model Output Duty Cycle And OverheatingDuty Cycle % Output AmperesVolt-Ampere Curves Installing Welding Gun Installing Work Clamp − InstallationFor Solid Wire Electrode Negative For Flux Core WireProcess/Polarity Table Changing PolarityInstalling Gas Supply Grounded Receptacle Rating LabelVolt, 20 ampere individual Up to 200 ft 61 m18 in 457 mm of space for airflow Do not move or operate unit where it could tip= GND/PE L2 L1 230 VACInstalling Wire Spool And Adjusting Hub Tension Electrical Service Guide For 230 VAC Model230 Reference 1996 National Electrical Code NECPressure Indicator Scale Threading Welding WireBe sure that tip matches wire diameter Reinstall contact tip and nozzlePower Switch Voltage Switch− Operation ControlsWeld Parameter Chart For 115 VAC Model Wire Speed Also Depends on Other variables Such Stick Out Starting Value only − Wire Speed Setting Can beElectrode Positive For Solid Wire WhileWeld Parameter Chart For 230 VAC Model Metal Etc Listed Starting Value Only − Wire Speed Setting can be− Theory of Operation Stablizer L1 Block Wire Drive MotorMain PolarityTroubleshooting Table − TroubleshootingClear blockage in gun GS1 if necessaryTM-944 V8/R5 V9/R6 V10 V11/R9585 030/.035 SolidOr Flux Core 640Handler 135 Test Equipment Needed600 510700 Control Board PC1 Testing Information 115 VAC Model Circuit common Control Board PC1 Test Point Values 115 VAC ModelControl Board PC1 Testing Information 230 VAC Model Control Board PC1 Test Point Values 230 VAC Model Routine Maintenance − MaintenanceDisconnect power before maintaining Overload Protection Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Model Serial Or Style Number Circuit Diagram Wiring Diagram − Electrical Diagrams194 324-C 194 325-A 196 637-A 196 655-A 195 890-A 195 891-A Handler 135 H-10 Gun 11 10 − Parts ListDia Part Mkgs Description Quantity Optional Options Optional Drive Rolls195 Hobart Welding Products