Hobart Welding Products TM-944C manual Electrical Diagrams

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SECTION 8 − ELECTRICAL DIAGRAMS

.The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit inside machine case or contact your distributor for further information.

Model

Serial Or Style Number

Circuit Diagram

Wiring Diagram

115 VAC Model

KK213350 and following

194 324-C

196 637-A

230 VAC Model

KK213350 and following

194 325-A

196 655-A

Circuit Board PC1 ( 115 VAC Model)

KK213350 and following

195 890

Circuit Board PC1 (230 VAC Model)

KK213350 and following

195 891

TM-944 Page 34

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Contents TM-944C ProcessesDescription Table of Contents − Safety Precautions for Servicing Symbol UsageServicing Hazards California Proposition 65 Warnings EMF InformationRadiation can cause interference Overuse can cause Overheating− Specifications SpecificationsVAC Model Duty Cycle And Overheating OutputDuty Cycle % Output AmperesVolt-Ampere Curves − Installation Installing Welding Gun Installing Work ClampElectrode Negative For Flux Core Wire For Solid WireProcess/Polarity Table Changing PolarityInstalling Gas Supply Rating Label Grounded ReceptacleVolt, 20 ampere individual Up to 200 ft 61 mDo not move or operate unit where it could tip 18 in 457 mm of space for airflow= GND/PE L2 L1 230 VACElectrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub Tension230 Reference 1996 National Electrical Code NECThreading Welding Wire Pressure Indicator ScaleBe sure that tip matches wire diameter Reinstall contact tip and nozzleVoltage Switch Power Switch− Operation ControlsWeld Parameter Chart For 115 VAC Model Starting Value only − Wire Speed Setting Can be Wire Speed Also Depends on Other variables Such Stick OutElectrode Positive For Solid Wire WhileWeld Parameter Chart For 230 VAC Model Listed Starting Value Only − Wire Speed Setting can be Metal Etc− Theory of Operation Block Wire Drive Motor Stablizer L1Main Polarity− Troubleshooting Troubleshooting TableGS1 if necessary Clear blockage in gunV8/R5 V9/R6 V10 V11/R9 TM-944030/.035 Solid 585Or Flux Core 640Test Equipment Needed Handler 135510 600700 Control Board PC1 Testing Information 115 VAC Model Control Board PC1 Test Point Values 115 VAC Model Circuit commonControl Board PC1 Testing Information 230 VAC Model Control Board PC1 Test Point Values 230 VAC Model − Maintenance Routine MaintenanceDisconnect power before maintaining Overload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube − Electrical Diagrams Model Serial Or Style Number Circuit Diagram Wiring Diagram194 324-C 194 325-A 196 637-A 196 655-A 195 890-A 195 891-A Handler 135 H-10 Gun − Parts List 11 10Dia Part Mkgs Description Quantity Optional Optional Drive Rolls Options195 Hobart Welding Products