Hobart Welding Products TM-944C Control Board PC1 Test Point Values 115 VAC Model, Circuit common

Page 29

6-5. Control Board PC1 Test Point Values (115 VAC Model)

 

 

 

 

 

 

 

 

a)

Tolerance − ±10% unless

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PC1 Voltage Readings

 

specified

 

 

 

 

 

 

 

b)

Reference − to circuit common

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unless noted

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Readings:

 

 

 

a) Tolerance −

±10% unless specified

b) Reference − as noted

 

 

 

 

 

 

 

 

 

Receptacle

 

Pin

 

Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RC1

 

1

 

 

24 volts ac input, reference to pin RC1-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

24 volts ac input, reference to pin RC1-1

 

 

 

 

 

 

 

 

 

 

 

 

 

3,4

 

35 volts dc with transformer thermostat closed, reference to pin TP-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

35 volts dc with gun trigger closed, reference to TP-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

35 volts dc, reference to TP-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

15.0 volts dc, reference to TP-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

15.0 to 6.5 volts dc from min to max of Wire Feed speed control R1, Reference for TP-C

 

 

 

 

 

 

 

 

 

 

RC2

 

1

 

 

Negative (−) welder output voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

Not used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

Positive (+) output to wire drive motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

Negative (−) output to wire drive motor

 

 

 

 

 

 

 

 

 

 

 

RC4

 

−−

 

Circuit common

 

 

 

 

 

 

 

 

 

 

 

RC5

 

−−

 

Positive (+) welder output voltage with gun trigger closed

 

 

 

 

 

 

 

 

 

 

 

TP

 

A

 

35 volts dc, reference to TP-C

 

 

 

 

 

 

 

 

 

 

 

TP

 

B

 

15 volts dc, reference to TP-C

 

 

 

 

 

 

 

 

 

 

 

TP

 

C

 

Circuit common

 

 

 

 

 

 

 

 

 

 

 

TP

 

D

 

30 volts dc, reference to TP-C

 

 

 

 

 

 

 

 

 

TP

 

E

 

15 volts dc with Wire Speed control R1 at minimum, reference to TP-C

 

 

 

 

 

 

 

TP

 

F

 

11 volts dc with Wire Speed control R1 at maximum, reference to TP-C

 

 

 

 

 

 

 

 

 

 

Handler 135 / 175

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TM-944 Page 27

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Contents Description TM-944CProcesses Table of Contents Servicing Hazards − Safety Precautions for ServicingSymbol Usage EMF Information California Proposition 65 WarningsRadiation can cause interference Overuse can cause OverheatingVAC Model − SpecificationsSpecifications Output Duty Cycle And OverheatingDuty Cycle % Output AmperesVolt-Ampere Curves Installing Welding Gun Installing Work Clamp − InstallationFor Solid Wire Electrode Negative For Flux Core WireProcess/Polarity Table Changing PolarityInstalling Gas Supply Grounded Receptacle Rating LabelVolt, 20 ampere individual Up to 200 ft 61 m18 in 457 mm of space for airflow Do not move or operate unit where it could tip= GND/PE L2 L1 230 VACInstalling Wire Spool And Adjusting Hub Tension Electrical Service Guide For 230 VAC Model230 Reference 1996 National Electrical Code NECPressure Indicator Scale Threading Welding WireBe sure that tip matches wire diameter Reinstall contact tip and nozzlePower Switch Voltage Switch− Operation ControlsWeld Parameter Chart For 115 VAC Model Wire Speed Also Depends on Other variables Such Stick Out Starting Value only − Wire Speed Setting Can beElectrode Positive For Solid Wire WhileWeld Parameter Chart For 230 VAC Model Metal Etc Listed Starting Value Only − Wire Speed Setting can be− Theory of Operation Stablizer L1 Block Wire Drive MotorMain PolarityTroubleshooting Table − TroubleshootingClear blockage in gun GS1 if necessaryTM-944 V8/R5 V9/R6 V10 V11/R9585 030/.035 SolidOr Flux Core 640Handler 135 Test Equipment Needed700 510600 Control Board PC1 Testing Information 115 VAC Model Circuit common Control Board PC1 Test Point Values 115 VAC ModelControl Board PC1 Testing Information 230 VAC Model Control Board PC1 Test Point Values 230 VAC Model Routine Maintenance − MaintenanceDisconnect power before maintaining Overload Protection Drive Motor ProtectionReplacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Model Serial Or Style Number Circuit Diagram Wiring Diagram − Electrical Diagrams194 324-C 194 325-A 196 637-A 196 655-A 195 890-A 195 891-A Handler 135 H-10 Gun 11 10 − Parts ListDia Part Mkgs Description Quantity Optional 195 Optional Drive RollsOptions Hobart Welding Products