Hobart Welding Products 3545-20, 3035-20 manual Specifications For Spool Gun

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SECTION 3 − INSTALLATION

3-1. Specifications For Spool Gun 3035-20

		Approximate	Cooling	Maximum Spool	Weld Circuit	Overall
	Wire Diameter Range	Wire Feed	Cooling	Maximum Spool	Weld Circuit	Overall	Weight
	Wire Diameter Range	Wire Feed	Method	Size	Rating	Dimensions	Weight
		Range	Method	Size	Rating	Dimensions
		Range

	.030 Thru .035 in.					Length:
	(0.8 Thru 0.9 mm)				100 Volts, 150	Length:
	(0.8 Thru 0.9 mm)				100 Volts, 150	11-1/2 in. (291 mm)
	Aluminum Wire	115 To 715 ipm			Amperes, 60%	11-1/2 in. (291 mm)
	Aluminum Wire	115 To 715 ipm		4 in. (102 mm)	Amperes, 60%	Width:	9.1 lb (4.1 kg)
		(4.1 To 20.4	Air Cooled	4 in. (102 mm)	Duty Cycle	Width:	9.1 lb (4.1 kg)
		(4.1 To 20.4	Air Cooled	Diameter	Duty Cycle	2-1/4 in. (57 mm)	Gun With Cable
	.023 Thru 035 in.	mpm)		Diameter	Using Argon	2-1/4 in. (57 mm)	Gun With Cable
	.023 Thru 035 in.	mpm)			Using Argon	Height:
	(0.6 Thru 0.9 mm)				Shielding Gas	Height:
	(0.6 Thru 0.9 mm)				Shielding Gas	8 in. (203 mm)
	Hard Or Cored Wire					8 in. (203 mm)
	Hard Or Cored Wire

3-2. Specifications For Spool Gun 3545-20

		Approximate	Cooling	Maximum Spool	Weld Circuit	Overall
	Wire Diameter Range	Wire Feed	Cooling	Maximum Spool	Weld Circuit	Overall	Weight
	Wire Diameter Range	Wire Feed	Method	Size	Rating	Dimensions	Weight
		Range	Method	Size	Rating	Dimensions
		Range

	.030 Thru .047 in.					Length:
	(0.8 Thru 1.2 mm)				100 Volts, 200	Length:
	(0.8 Thru 1.2 mm)				100 Volts, 200	11-1/2 in. (291 mm)
	Aluminum Wire	200 To 1200 ipm			Amperes, 60%	11-1/2 in. (291 mm)
	Aluminum Wire	200 To 1200 ipm		4 in. (102 mm)	Amperes, 60%	Width:	10 lb (4.5 kg)
		(5.1 To 30.5	Air Cooled	4 in. (102 mm)	Duty Cycle	Width:	10 lb (4.5 kg)
		(5.1 To 30.5	Air Cooled	Diameter	Duty Cycle	2-1/4 in. (57 mm)	Gun With Cable
	.030 Thru .047 in.	mpm)		Diameter	Using Argon	2-1/4 in. (57 mm)	Gun With Cable
	.030 Thru .047 in.	mpm)			Using Argon	Height:
	(0.8 Thru 1.2 mm)				Shielding Gas	Height:
	(0.8 Thru 1.2 mm)				Shielding Gas	8 in. (203 mm)
	Hard Or Cored Wire					8 in. (203 mm)
	Hard Or Cored Wire

Attention: Installing a spool gun on the IronMan 210 or IronMan 250 requires installing a Spool Gun Conversion kit consisting of a toggle switch assembly and gas diverter valve (see Section 3-3).

Installing a spool gun on the IronMan 250 (Eff w/Serial No. LA135884) requires this kit consisting of a toggle switch assembly and gas diverter valve.

Installing a spool gun on the IronMan 250 prior to Serial No. LA135884 requires ordering an SGA 100 control.

The SGA 100 or 100C spool gun adapter control is needed for installation on other MIG or engine driven welding power sources.

3-3. Components Supplied With Spool Gun Conversion Kit

Gas Diverter Valve	Spool Gun Toggle Switch Assembly
	Ref. 801 890-A / Ref. 801 890-A

OM-226 857 Page 11

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Contents Description File Wire FeederOM-226 857B ProcessesProtect Your Investment From Hobart to YouTable of Contents Page HOT Parts can burn Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can injure Welding Wire can injureFire or Explosion hazard Falling Equipment can injureAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Pièces Chaudes peuvent provoquer des brûlures LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion LA Chute DE L’ÉQUIPEMENT peut provoquer des blessures LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OULE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLes Pièces Mobiles peuvent causer des blessures LES Fils DE Soudage peuvent provoquer des blessuresPrincipales normes de sécurité Informations relatives aux CEMEn ce qui concerne les implants médicaux OM-226 857 Specifications For Spool Gun Components Supplied With Spool Gun Conversion KitApproximate Cooling Maximum Spool Weld Circuit Overall Operation Turn off and disconnect in- put powerTurn off and disconnect input power Connecting Spool Gun To Welding Power SourceScrew rotation clockwise decreases Installing Wire Spool And Threading Welding WireRemoving Existing Barrel And Installing Contact Adapter Controls Routine MaintenanceChanging Drive Rolls Changing Push RollChanging Lower Drive Roll Changing Liner TroubleshootingGmaw MIG Aluminum Welding Hints Before You Start WeldingWelding Techniques Contact Tube Position And Tip-To-Work Distance Common Problems/Troubleshooting− Electrical Diagrams − Parts List Optional Hardware is common and not available unless listed Push Roll .047 1.2 mm Page Service SupportAssistance Hobart Welding Products Contact your Distributor for

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