Hobart Welding Products 180 Changing Drive Roll Or Wire Inlet Guide, Replacing Gun Contact Tip

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7-4. Changing Drive Roll Or Wire Inlet Guide

1

3

1Inlet Wire Guide Securing Screw

2Inlet Wire Guide

Loosen screw. Slide tip as close to drive rolls as possible without touching. Tighten screw.

3 Drive Roll

The drive roll consists of two differ- ent sized grooves. The stamped markings on the end surface of the

2

Tools Needed:

4

drive roll refers to the groove on the opposite side of the drive roll. The groove closest to the motor shaft is the proper groove to thread (see Section 5-10).

4 Retaining Pin

To secure drive roll, locate open slot and push drive roll completely over retaining pin, then rotate drive roll (1/4 turn) to closed slot.

.030/.035 Groove

Stamped .024

.023/.025 Groove

Stamped .030/.035

Ref. 803 714-A

7-5. Replacing Gun Contact Tip

Y Turn Off power before replacing contact tip.

1 Nozzle

2 Contact Tip

Cut off welding wire at contact tip. Remove nozzle.

Remove contact tip and install new contact tip. Reinstall nozzle.

2

1

Tools Needed:

Ref. 802 399-A

OM-925 Page 25

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Contents Description ProcessesFrom Hobart to You Table of Contents − Parts List Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information − Consignes DE Sécurité − À Lire Avant Utilisation Signification des symbolesLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLES Particules Projetées peu- vent blesser les yeux LE Soudage peut causer un incen- die ou une explosionLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Symbols And Definitions − SpecificationsSpecifications − DefinitionsAmperes Duty Cycle And OverheatingOutput Duty Cycle % VAC Model Output AmperesAmperage Volt-Ampere CurvesVoltage Installing Work Clamp − InstallationInstalling Welding Gun Changing Polarity Process/Polarity TableInstalling Gas Supply Section Special installation may beDo not move or operate unit where it could tip Installing Wire Spool And Adjusting Hub Tension Electrical Service Guide For 230 VAC ModelHold wire tightly to keep it From unraveling Threading Welding WireControls − OperationWeld Parameter Chart For 115 VAC Model 217 618-A Weld Parameter Chart For 230 VAC Model 217 754-B Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor ProtectionReplacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Does not run Troubleshooting TableTrouble Remedy Circuit Diagram For 115 VAC Model − Electrical DiagramCircuit Diagram For 230 VAC Model Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsThickness to Amperage a Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Distortion Troubleshooting − Waviness Of BeadWire does not feed Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls OM-925 Main Assembly − Parts ListDia Part Description Quantity Dia Part Description Quantity Mkgs 195 H-10 GunOptions Optional Drive RollsSupport ServiceHobart Welding Products Contact your Distributor for