Hobart Welding Products 125 manual Duty Cycle And Overheating, Volt-Ampere Curves, Warranty

Page 16

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4-2. Duty Cycle And Overheating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duty Cycle is percentage of 10 min-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

utes that unit can weld at rated load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

without overheating.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If unit overheats, thermostat(s)

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

opens, output stops, and cooling

 

 

Amperes

 

 

 

 

 

 

 

 

 

 

 

 

fan runs. Wait fifteen minutes for

 

 

135

 

 

 

 

 

 

 

 

 

 

 

 

unit to cool. Reduce amperage or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

duty cycle before welding.

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

NOTICE − Exceeding duty cycle

 

 

Output

80

 

 

 

 

 

 

 

 

 

 

 

 

can damage unit or gun and void

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

warranty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

2

 

4

6

 

8 10

 

 

40

60

80100

 

 

 

1

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

Duty Cycle %

 

 

 

 

 

 

 

 

 

 

 

 

 

20% duty cycle at 85 amps

 

 

 

 

 

 

 

 

 

2 Minutes Welding

 

 

8 Minutes Resting

 

 

 

Overheating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

A or V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minutes

 

 

 

Reduce Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

duty1 4/95 − 210 517-B

4-3.

Volt-Ampere Curves

 

 

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The volt-ampere curves show the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

minimum and maximum voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and amperage output capabilities of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the welding power source. Curves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of other settings fall between the

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

curves shown.

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Range 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Range 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Range 3

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Range 4

 

0

10

20

30

40

50

 

60

70

80

90

100

110

120

130

 

 

 

 

 

 

 

 

 

 

 

 

Amperage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ssb1.1 10/91 − 210 518-B

OM-947 Page 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 16
Contents Description ProcessesFile Flux Cored Fcaw From Hobart to You Protect Your InvestmentTable of Contents 10-1 10-2Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can burnFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can injure Fire or Explosion hazardFalling Equipment can injure Moving Parts can injurePrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésIndique des instructions spécifiques LES Fumées ET LES GAZ peuvent être dangereux LES Pièces Chaudes peuvent provoquer des brûluresLE Soudage peut provoquer un incendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresProposition californienne 65 Avertissements Les Pièces Mobiles peuvent causer des blessuresLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesInformations relatives aux CEM Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-947 − Specifications Symbols And DefinitionsSpecifications − DefinitionsWarranty Duty Cycle And OverheatingVolt-Ampere Curves Can damage unit or gun and voidInstalling Work Clamp − InstallationSlide insulating grips over handles Tools Needed OM-947 Process/Polarity Table Changing PolarityInstalling Gas Supply Tools Needed 11/16, 1-1/8 Shielding GasOnly applies to units equipped with Installing Wire Spool And Adjusting Hub TensionOptional hub kit Selecting a Location And Connecting 115 Volt Input Power Make this installationSerial Number And Rating Label Location SectionInstalling Contact Tip And Nozzle Turn off welding power sourceThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsOperating The Gun LoadWeld Parameter Chart − Maintenance &TROUBLESHOOTING Routine MaintenanceOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Retaining Knob OpeningTurn Off power before replacing contact tip Replacing Gun Contact TipCleaning Gun Liner Hold wire tightly to keep itThread wire according to From unraveling. SecureRemove black sleeving from end of replacement liner Replacing Gun LinerTools Needed Head Tube Mm / 10 mm Tube. Separate gun handle halves10 mm Troubleshooting Table Secure power cord plug in receptacle see SectionPower source see Section Trouble Remedy− Electrical Diagram Circuit DiagramTypical Fcaw Process Connections − FCAW/GMAW Welding GuidelinesTypical Gmaw MIG Process Connections Typical Control Settings Wire Size Amperage RangeAmperage Select VoltageHolding And Positioning Welding Gun End View of Work AngleShort Normal Long Conditions That Affect Weld Bead ShapeSlow Normal Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterPossible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Base metal to moveTroubleshooting Guide For Semiautomatic Welding Equipment Common Gmaw MIG Shielding GasesApplication FilletGas nozzle plugged Clean or replace gas nozzle Open gas valve at cylinder and adjust flow rateGas hose in gun and cable assembly Loose or broken wires to gas solenoid− ACCESSORIES/CONSUMABLES AccessoriesConsumables PkgMaterial Thickness Reference Chart Work like a Pro Support ServiceAssistance Contact your Distributor for Hobart Welding Products