Hobart Welding Products 125 manual Operation, Controls, Operating The Gun, Load

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.A complete Parts List is available at www.HobartWelders.com

SECTION 6 − OPERATION

6-1. Controls

 

1

Voltage Switch

 

Use control to select the weld

 

voltage range. As the thickness of

 

material increases, a higher voltage

 

range must be selected (see weld

 

setting label in welding power

 

source or Section 6-3as

 

applicable). Do not switch under

2

load.

 

 

 

. Switch must “click” into detent

 

 

position for weld output.

 

2

Wire Feed Control

 

Use control to select a wire feed

 

speed. As Voltage switch setting in-

 

creases, wire speed range also in-

 

creases (see weld setting label in

 

welding power source or Section

 

6-3as applicable).

 

3

Power Switch

1

3

Ref. 229 999-D

6-2. Operating The Gun

1 Trigger Switch

When pressed, energized wire feeds and shielding gas flows (if unit is equipped with optional gas solenoid).

1

Ref. 804 240-A

OM-947 Page 20

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Contents Processes DescriptionFile Flux Cored Fcaw From Hobart to You Protect Your InvestmentTable of Contents 10-1 10-2Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can burnFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can injure Fire or Explosion hazardFalling Equipment can injure Moving Parts can injurePrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortIndique des instructions spécifiques LES Pièces Chaudes peuvent provoquer des brûlures LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresProposition californienne 65 Avertissements Les Pièces Mobiles peuvent causer des blessuresLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesPrincipales normes de sécurité Informations relatives aux CEMEn ce qui concerne les implants médicaux OM-947 − Specifications Symbols And DefinitionsSpecifications − DefinitionsWarranty Duty Cycle And OverheatingVolt-Ampere Curves Can damage unit or gun and void− Installation Installing Work ClampSlide insulating grips over handles Tools Needed OM-947 Process/Polarity Table Changing PolarityInstalling Gas Supply Tools Needed 11/16, 1-1/8 Shielding GasInstalling Wire Spool And Adjusting Hub Tension Only applies to units equipped withOptional hub kit Selecting a Location And Connecting 115 Volt Input Power Make this installationSerial Number And Rating Label Location SectionInstalling Contact Tip And Nozzle Turn off welding power sourceThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsOperating The Gun LoadWeld Parameter Chart − Maintenance &TROUBLESHOOTING Routine MaintenanceOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Retaining Knob OpeningTurn Off power before replacing contact tip Replacing Gun Contact TipCleaning Gun Liner Hold wire tightly to keep itThread wire according to From unraveling. SecureRemove black sleeving from end of replacement liner Replacing Gun LinerTools Needed Head Tube Mm / 10 mm Tube. Separate gun handle halves10 mm Troubleshooting Table Secure power cord plug in receptacle see SectionPower source see Section Trouble Remedy− Electrical Diagram Circuit Diagram− FCAW/GMAW Welding Guidelines Typical Fcaw Process ConnectionsTypical Gmaw MIG Process Connections Typical Control Settings Wire Size Amperage RangeAmperage Select VoltageHolding And Positioning Welding Gun End View of Work AngleConditions That Affect Weld Bead Shape Short Normal LongSlow Normal Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityPossible Causes Corrective Actions Troubleshooting − Excessive Penetration Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Base metal to moveTroubleshooting Guide For Semiautomatic Welding Equipment Common Gmaw MIG Shielding GasesApplication FilletGas nozzle plugged Clean or replace gas nozzle Open gas valve at cylinder and adjust flow rateGas hose in gun and cable assembly Loose or broken wires to gas solenoid− ACCESSORIES/CONSUMABLES AccessoriesConsumables PkgMaterial Thickness Reference Chart Work like a Pro Service SupportAssistance Contact your Distributor for Hobart Welding Products