Campbell Hausfeld WF2034 operating instructions Installation, Assembly, Ground Clamp

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! WARNING

Model WF2034

General Safety (Con’t)

!WARNING

Fire hazard! Do not weld on containers or pipes that contain or have contained flammable materials or gaseous or liquid combustibles.

!WARNING

Arc welding closed cylinders or containers such as tanks or drums can cause explosion if not properly vented!

Verify that any cylinder or container to be welded has an adequate ventilation hole, so that expanding gases can be released.

! WARNING

Do not breathe fumes that are produced by the arc welding

operation. These fumes are dangerous. If the welding area cannot be adequately ventilated, be sure to use an air-supplied respirator.

Keep the head and face out of the welding fumes.

Do not perform electric arc welding operations on metals that are galvanized or cadmium plated, or contain zinc, mercury, or beryllium without completing the following precautions:

a.Remove the coating from the base metal.

b.Make sure that the welding area is well ventilated.

c.Use an air-supplied respirator.

Extremely toxic fumes are created when these metals

are heated.

! WARNING

The electromagnetic field that is generated

during arc welding may

interfere with the operation of various electrical and electronic devices such as cardiac pacemakers. Persons using such devices should consult with their physician prior to performing any electric arc welding operations.

Never wrap arc welder cables around the body.

Exposure to electromagnetic fields during welding may have other health effects which are not known.

Always be sure that the welding

area is secure and free of hazards (sparks, flames, glowing metal or slag) prior to leaving. Be sure that equipment is turned off and excess wire is cut off. Be sure that cables are loosely coiled and out of the way. Be sure that all metal and slag has cooled.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 from American

Welding Society, 550 N.W. LeJune Rd. Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

Safe Handling of Compressed Gases in Cylinders

CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202

Cutting And Welding Processes

NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quicy, MA 02269

Safe Practices For Occupational And

Educational Eye And Face

Protection

ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018

Installation

LOCATION

Selecting the proper location can significantly increase performance, reliability and life of the arc welder.

For best results locate the welder in an environment that is clean and dry.

Store flux core wire in a clean, dry location with low humidity to preserve the flux wire coating.

The use of an extension cord is not recommended for electric arc welding machines. The voltage drop in the extension cord may significantly degrade the performance of the welder.

Assembly

HANDLE ASSEMBLY

1. Pull rod on both sides of wire feed

Figure 2 - Handle Assembly

door and lift to open.

2.Bolt plastic handle caps to cover as shown (Figure 2).

3.Slide metal handle through caps and attach with screws.

Ground Clamp

1.Loosen hex bolt on work clamp.

2.Insert cord (labeled work on the front panel of the welder) through clamp handle and slide bare wire under the clamp block. Tighten hex bolt making sure bare wire is clamped securely (Figure 3).

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Contents Circuit Requirements General SafetyDescription UnpackingGeneral Safety Con’t Installation AssemblyGround Clamp Contact Tip Markings Flux Core Wire InstallationOperation Duty Cycle / Thermostatic ProtectionMaintenance Operation Con’tWelding Guidelines Welding Positions Wire Type and SizeFLUX-CORED Wire Weld AngleSupply Cable Replacement Push VS Pull TechniquePull Push Troubleshooting Chart Welder Troubleshooting Chart WeldsFor Information About This Product, Call WF2034 Wiring Diagram Limited 5-3-1 WarrantyFor Replacement Parts, call Shielded Metal Arc Welding Glossary of Welding TermsWire Feed Arc Welder Model WF2034 Descripción Medidas de SeguridadAdvertencia indica Medidas de Seguridad Con’t14 Sp Ensamblaje Medidas de Seguridad Con’tAdvertencia se de que InstalaciónAdvertencia personas Ensamblaje Con’tAdvertencia Laenergía FuncionamientoEspesor Ajuste de MantenimientoCambio del Alambre de AbastecimientoInstrucciones para Soldar Advertencia UseanteojosTécnicas Básicas para Soldar con Arcos Tecnica Usada Para Soldar Instrucciones para Soldar ContinuaciónPosiciones Para Soldar PasosDiagnostico Diagóstico de Averías-Soldadora Diagóstico de Averías-Soldadura20 Sp 21 Sp Garantía Limitada22 Sp No. de No De Descripción Componente CtdSoldar con Arcos de Tungsteno Glosario de terminología usada por soldadoresNotas