Carrier 38VYX110, 38VYX130 Refrigerant piping, Flaring, Table V Pipe outer diameter

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38VYX110/38VYX130

Refrigerant piping

E N G L I S H

Flaring

1.Cut the pipe with a pipe cutter.

90˚

Obliquity

Roughness

Warp

2.Insert a flare nut into the pipe, and flare the pipe.

As the flaring sizes of R410A differ from those of refrigerant R22, the flare tools newly manufactured for R410A are recommended.

Table V: Pipe outer diameter

Outer dia. of copper pipe

A + 0

mm

 

-0,4

 

 

 

 

 

R410A

 

R22

 

 

 

 

9,52

13,2

 

13,0

 

 

 

 

15,87

19,7

 

19,4

 

 

 

 

In case of flaring for R410A with the conventional flare tool, pull it out approx. 0.5 mm more than that of R22 to adjust to the specified flare size.

The copper pipe gauge is useful for adjusting projection margin size.

A

B

 

 

Flare at indoor

 

unit side

 

Flare at outdoor

 

unit side

Align the centres of the connecting pipes and tighten the flare nut as strong as possible with your fingers.

Then fix the nut with a spanner and tighten it with torque wrench as shown in the figure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

D

 

 

 

 

 

Half union or packed valve

 

 

 

 

Flare nut

C Fix with spanner.

Internally threaded side

Externally threaded side

D Tighten with torque wrench.

 

 

 

 

 

 

 

 

 

As shown in the figure, use two spanners to unscrew or tighten the valve flare nut, at gas side.

If using a single spanner, the nut cannot be tightened with necessary tightening torque.

On the contrary, use a single spanner to loosen or tighten the flare nut of the valve at liquid side.

F

Cover

EPiping valve

Flare nut

E Tightened

F Loosened

REQUIREMENT:

1.Do not put the spanner on the cap. The valve may be broken.

2.If applying excessive torque, the nut may be broken according to some installation conditions.

After the installation work, be sure to check gas leak of connecting part of the pipes with nitrogen.

Cover

Pressure of R410A is higher than that of R22 (Approx. 1.6 times).

Therefore, using a torque wrench, tighten the flare pipe connecting sections which connect the indoor/outdoor units at the specified tightening torque.

Incomplete connections may cause not only a gas leak, but also a trouble of the refrigeration cycle.

IMPORTANT:

Do not apply refrigerating machine oil to the flared surface.

GB - 5

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Contents 38VYX110/38VYX130 Contents 38VYX110/38VYX130 Heat pump split system outdoor unitsGeneral information Precautions for safetyRequired tools for installation work R410A Special requirementAccessory and refrigerant Selection of installationInstallation Place Cover knockout for pipe connection Knockout procedureHow to remove the front panel Table V Pipe outer diameter Refrigerant pipingFlaring Outer dia. of copper pipe R410A R22Upper side is free Minimum clearancesObstacle at rear side Obstacle also at the upper sideObstacles at both front and rear sides InstallationStandard installation 38 VYXTable VI Optional Installation Parts Table VII Piping connectionTable Viii Air Purge 38VYX110 38VYX130 EvacuatingVacuum pump Close OpenElectrical connections Valve handling precautionsPower cable and connecting cable Make refrigerant connections before electrical connectionsUseful Functions Final installation checksCheck and Test Operation LED indication and code checkingChanges in the product and components Installation/Servicing ToolsTable New tools for R410A New tools for R410A Applicable to R22 model Changes38VYX Via R. Sanzio, 9 20058 Villasanta MI Italy Tel /3636.1

38VYX110, 38VYX130 specifications

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