Thermal Comfort 3000 manual Upper Chassis Replacement Parts

Page 64

6.08 Upper Chassis Replacement Parts

Item #

Qty.

Description

Catalog #

1

1

Panel, Upper Chassis/Gauge

9-1302

2

1

Power Driver PC Board Assembly Includes:

7-3360

 

1

Thermstrate, Transistor (Refer to Section 6.09 Item # 7)

9-1406

 

1

Transistor, 300A, 550V Darlington (Refer to Section 6.09 Item # 8)

8-6154

 

1

Current Driver PC Board Assembly

9-4381

3

2

PC Board Guide With 16mm Screw

9-1054

4

1

Auxiliary Transformer Assembly

9-4383

5

1

Capacitor, 300mfd, 400VDC

9-1300

6

1

Capacitor Mounting Clamp - 1 3/4" Diameter

8-3260

7

2

Gauge, 0-100 psi/BAR 2" Diameter

8-4313

8

1

Gauge, 0-160 psi/BAR 2" Diameter

8-4330

9

2

1/8 NPT Female Tee

8-0312

10

2

Pressure Switch - 35 psi

9-1044

11

1

Adapter, Bulkhead, 3/8 NPT/Inert B

8-6147

12

1

Adapter, Bulkhead, 3/8 NPT/Inert B L.H.

8-6148

13

1

Body, Bulkhead, 1/8 NPT

8-4509

14

1

Body, Bulkhead, 1/8 NPT (LH)

8-4510

15

1

Receptacle, Square Flanged, 14 Circuit, CPC, Rev Sex

9-3293

16

1

Fuse Holder For 1/4 x 1" Fuse

9-2936

17

1

5 Amp Fuse, MTH5(250V)

8-1025

18

1

Fuse Holder, Buss.HPS

9-2937

19

1

10 Amp Fuse

9-3641

20

1

Spill Tray

8-6149

21

1

1/8 NPT Female Elbow

9-4175

22

3

#4 JIC - 1/8 NPT STR Adapter

8-0257

23

1

Orifice, Water Flow Metering

8-2177

24

2

1/4 x 1/8 NPT Reducer

9-2023

25

2

Air Regulator

8-3223

26

1

1/4 NPT Coupling

9-3885

27

10

PC Board Support

9-5333

28

2

1/4 NPT Street Elbow

9-2184

29

1

Assembly, Logic PC Board

9-5968

30

3

1/8 NPT STR Tee

8-0352

31

1

Connector, Bulkhead Lead

8-6150

32

1

Torch Lead

8-4511

33

4

9/16 x 1/8 Jam Nut

8-2149

34

1

Connector, Inductor Lead

9-1400

35

1

#4 JIC-1/8 NPT x 90° Adapter

8-0262

36

1

Assembly, Switching Control PC Board

9-5970

37

1

3/8 x 1/4 NPT Reducer

8-1422

38

1

#6 JIC x 3/8 NPT STR Adapter

8-0348

39

1

#8 JIC x 3/8 NPT STR Adapter

8-1251

40

1

3/8 NPT Female Tee

9-2385

41

2

3/8 NPT Close Nipple

9-2384

42

1

Valve, Check 3/8 NPT Female, Brass

9-1402

PARTS LISTS

60

Manual 0-2533

Page 63 Page 65
Image 64
Page 63 Page 65
Contents Merlin October 6Page Table of Contents Table of Contents Important Safety Precautions Section General InformationPublications Fire and ExplosionPrecautions De Securite Importantes AvertissementChoc Electrique Documents De Reference BruitGeneral Information National Standard and Technical Specifications Declaration of ConformityStatement of Warranty LaborGeneral Service Philosophy Service ResponsibilitiesSection Introduction Scope Of ManualIntroduction Section Introduction Description Specifications & Design FeaturesGeneral Description Input and Output Power Theory Of OperationPlasma Arc Cutting and Gouging Pilot ArcOptions And Accessories Hour/Counter Meters Plasma/Secondary Gas ControlPeriodic Inspection & Procedures Section Service Troubleshooting DiagnosticsIntroduction System Theory Coolant Level and ConductivityDraining Coolant Circuit DescriptionSwitch-Mode Power Supply Operation Switching Control PC BoardRemote Control Logic PC Board FunctionsTroubleshooting Guide Troubleshooting and RepairAdvanced Troubleshooting Standoff ControlHow to use this Guide Fuse blown at disconnect when primary power is connected Temp indicator on redCoolant indicator off Coolant conductivity indicator offNo pilot arc Pilot indicator on PCR energized Weak or sputtering pilotEnable Circuit Tests Test ProceduresVoltage Selection PC Board Check Motor Control Contactor Check MC1 or MC2 Blown Fuse F1 or F2Diode Check Thermal Sensing Circuit Check Pressure Sensing CircuitGas Solenoid Circuits Coolant Flow Sensor Circuit CheckRemote Control Start Circuit Power Supply Start CircuitRefer to Appendix IX for Start Circuit Diagram Switching Control Check Q1 Q1 LocationPilot Circuit Check High Voltage is presentCurrent Control, Display and CSD checks Tip Drag CircuitFront Panel Current Control Remote Current ControlVolt Bias Test Corner Slowdown CSDRefer to Appendix XII for OK-To-Move Circuit Diagram Pilot Resistor AdjustmentOK-To-Move Tests Service Troubleshooting Section Repairs & Replacement Procedures Anti-Static Handling ProceduresParts Replacement General Information ProcedureExternal Parts Replacement Handle ReplacementLeft/Right Side Panel Replacement Top Panel ReplacementAccess Panel Parts Replacement Front Panel/Chassis Parts ReplacementRear Panel Parts Replacement Three-Phase Contactor Replacement Voltage Selection PC Board ReplacementGas Solenoid Assembly Replacement Secondary Water Solenoid Valve Assembly ReplacementFlow Switch Assembly Replacement Coolant Tank ReplacementConductivity Sensor Assembly Replacement Base Assembly Parts Replacement Secondary Water Check Valve ReplacementDC Inductor L2 Assembly Replacement 29KVA Transformer T1 Assembly ReplacementUpper Chassis Parts Replacement Main Contactor W1 or W2 ReplacementMotor M1 Assembly Replacement Pump Assembly ReplacementBxbx Auxiliary Transformer T3 Assembly Replacement Do not damage HeatsinkPressure Gauge Replacement Coolant Pressure Gauge ReplacementPressure Switch Replacement Plasma or Secondary Gas Input Fitting ReplacementFuse F1 and F2 Replacement Plasma or Secondary Regulator Assembly ReplacementControl Logic PC Board Assembly Replacement Switching Control PC Board Assembly ReplacementMain Heatsink Assembly Parts Replacement Secondary Gas Check Valve ReplacementAmp STR. Diode Replacement Diodes can overheat if not properly installedAmp REV Diode Replacement Relay ReplacementAmp STR Diode Replacement Hose Assembly Replacements Drain the coolant from the Coolant Tank per Sec- tion 4.02-F Replacement Procedures Replacement Procedures Section Parts Lists Parts List BreakdownOrdering Information ReturnsExternal Power Supply Replacement Parts List Item # Qty Description Catalog #Access Panel Replacement Parts Front Panel/Chassis Replacement Parts 01217 Rear Panel Replacement Parts 1323 Base Assembly Replacement Parts 00894 Upper Chassis Replacement Parts 01226 Main Heatsink Assembly Replacement Parts 00971 Power Supply Options And Accessories 01218 Parts Lists Appendix I Input Wiring Requirements LtsAppendix II Sequence of Operation Block Diagram ActionAppendix III Typical Mechanized System Cable Connections System With Standoff Control SC11 And Gas Control GC3000Remote Cables Appendix V CNC Interface Appendix VI 120 VAC Circuit Diagram Appendix VII Ladder Diagram 15 VDC Appendix Viii Signal Flow Block Diagram Appendix IX Start Circuit Diargram Appendix X Current Control / Display Circuit Diagram Appendix XI CSD Corner Slowdown Circuit Diagram Appendix XII OK-TO-MOVE Circuit Diagram OK OUTXiii Hose BlockAppendix XIV System Schematic Appendix Daily Operational Checks or Every Six Arc Hours Weekly or Every 30 Arc HoursSix Months or Every 720 Arc Hours Twelve Months or Every 1500 Arc Hours

3000 specifications

Thermal Comfort 3000 is an innovative solution designed to enhance indoor climate by ensuring optimal thermal comfort for users. As the demand for energy efficiency and sustainable building practices grows, Thermal Comfort 3000 emerges as a key player in providing customizable and effective climate control systems.

One of the main features of Thermal Comfort 3000 is its advanced smart technology that allows for precise temperature regulation based on real-time data. It utilizes sensors that monitor indoor and outdoor temperatures, humidity levels, and even occupancy patterns. This data is then analyzed to optimize the heating and cooling systems, ensuring that energy is used efficiently. With its ability to automatically adjust to changing conditions, users can enjoy a consistent and comfortable environment without excessive energy consumption.

Thermal Comfort 3000 is built with user convenience in mind. It comes equipped with a user-friendly interface that enables easy adjustments and programming. Through a dedicated mobile app, users can control their indoor climate remotely, providing flexibility for those with busy lifestyles. Furthermore, the system offers customizable settings that cater to individual preferences, ensuring that everyone in a space can enjoy their ideal thermal environment.

The technology behind Thermal Comfort 3000 incorporates sustainable practices, utilizing eco-friendly refrigerants and energy-efficient components. This not only reduces the carbon footprint of buildings but also lowers energy costs for users. The system can be integrated with renewable energy sources, such as solar panels, creating a truly sustainable heating and cooling solution.

Thermal Comfort 3000 also features advanced filtration systems that improve indoor air quality. By removing allergens, dust, and other pollutants from the air, it promotes a healthier living environment. This is especially beneficial for individuals with allergies or respiratory issues, making Thermal Comfort 3000 an excellent choice for homes and commercial spaces alike.

In summary, Thermal Comfort 3000 represents the future of climate control technology. Its combination of smart features, user-centric design, and sustainability makes it an ideal solution for enhancing thermal comfort in any indoor environment. With its innovative approach, it not only ensures comfort but also promotes energy efficiency and environmental responsibility, making it a worthwhile investment for modern living.
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