Grizzly G6042/3 instruction manual Replacing Pistons/O-Rings

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Replacing Pistons/O-Rings

If you use your stapler day in and day out, Grizzly offers repair pistons as cheap insurance against wasted down time and lost profits in the event that a piston or pis- ton shaft becomes worn out. To replace a piston:

Always disconnect air from stapler whenever servicing! During mainte- nance, a stapler connected to air may fire accidentally, causing seri- ous personal injury!

1.Disconnect the stapler from the air supply!

2.Remove all staples from the maga- zine cartridge.

3.Remove the 4 cap screws from the stapler exhaust cap.

4.Remove the exhaust cap as shown in Figure 5.

5.The top of the piston should now be visible inside the cylinder, which is housed in the head of the stapler.

6.Open the magazine.

7.Watch the discharge area and push the top of the piston with your finger. You will see the piston shaft slide down the discharge area.

Figure 5. Removing stapler exhaust cap.

8.With a long flathead screwdriver or similarly shaped tool, push the piston shaft back inside the stapler until you can grip the piston head and remove it from the cylinder. (Be careful not to scratch the discharge area when pushing the piston shaft with the screwdriver.)

9.Place a new O-ring on the new piston and apply a thin film of the stapler lubricating oil on the O-ring.

10.Insert the new piston in the cylinder. Make sure that the grooves on the piston shaft line up with those on the guide. The new piston should easily slide into the cylinder. Do not force the piston into the cylinder! If the piston is not easily inserted, double- check the alignment of the piston shaft with the grooves on the guide.

11.After the piston is inserted correctly, close the magazine. Replace the rear cap assembly and tighten the 4 cap screws.

12.For more assistance, or to install a complete O-ring set, refer to the appropriate breakdown diagram in the back of this manual.

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G6042/G6043 18 Gauge Stapler Kit

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Contents Model G6042/3 Gauge Stapler KITBefore Operating This Equipment SafetyAMP Length Rating Basic Stapler Safety Commentary IntroductionCompressed Air System Safety Yoke MechanismLoading Stapler OperationExample of staple deflection Operating StaplerDisconnect the stapler from the air supply Clearing Jammed StaplesOiling Stapler Cleaning StaplerReplacing Pistons/O-Rings Maintenance Notes 40A 49A 19A PBREAKDOWNARTG6042These items are not shown in the illustration 60 40A 34 P6043034 Trgr Valve Head 35 P6043035 Trgr Valve Stem Problem Cause Action TroubleshootingWarranty and Returns Warranty Card Place Stamp Here

G6042/3 specifications

The Grizzly G6042/3 is an advanced wood lathe, specifically designed for both professional and hobbyist woodworkers. This powerful tool stands out in the market due to its combination of precise engineering and user-friendly features, making it a favorite among those seeking to enhance their craft.

One of the most notable features of the G6042/3 is its robust construction. With a heavy-duty cast iron body, this lathe minimizes vibrations, ensuring a stable platform for turning. This stability is crucial when working on intricate designs or larger projects, as it provides consistent results and smoother finishes. The lathe's bed is precision-machined, offering a flat surface that contributes to accuracy in all your woodworking tasks.

The G6042/3 boasts a potent motor that delivers impressive torque, allowing for a variety of turning speeds. With its variable speed control, users can easily adjust the RPM to suit different applications, from rough turning to detailed finishing work. This feature not only increases the versatility of the lathe but also improves the overall quality of the finished piece.

In terms of functionality, the G6042/3 includes an array of user-friendly features, such as a convenient digital readout for speed, an easy-to-access tailstock, and a quick-release tool rest. The tool rest can be adjusted effortlessly, allowing woodworkers to achieve the perfect angle for their projects. Additionally, the lathe comes with multiple drive pulleys, further enhancing its adaptability to various turning tasks.

An important technological advancement in the G6042/3 is its integrated drive system. This modern feature reduces maintenance needs while providing robust power for demanding projects. Moreover, it minimizes noise and vibration, creating a more enjoyable working experience.

Lastly, the Grizzly G6042/3 supports a wide range of accessories and attachments, enabling users to expand their toolset as needed. This flexibility ensures that the lathe can grow alongside a woodworker’s skills and ambitions.

In summary, the Grizzly G6042/3 is an exceptional wood lathe that combines durability, versatility, and advanced technology. Its robust construction, powerful motor, adjustable features, and support for accessories make it an ideal choice for anyone looking to elevate their woodworking experience. Whether you are crafting fine furniture or creating artistic pieces, the G6042/3 is equipped to help you achieve outstanding results.