Nexus 21 CS4500-610 How the Ultrasonic Speed Sensor Works, Applications, Tools and Materials

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OWNER’S GUIDE & INSTALLATION INSTRUCTIONS

69920-1 Ver 1.001-0817-263-01 rev. 0111/02

Ultrasonic Speed Sensor

with Valve and Temperature

Model CS4500-610

U.S. Patents 5,186,050; 6,426,918

IMPORTANT: Please read these instructions completely before proceeding with the installation. These instructions supersede any other instructions in your instrument manual if they differ.

Record the information found on the cable tag for future reference.

Part No._________________Date___________Frequency________kHz

How the Ultrasonic Speed Sensor Works

The speed sensor uses ultrasonic pulses to collect echoes from small particles in the water as they pass under two transducers embedded in the insert (see Figure 1). These transducers monitor the particles in their respective beams. As the boat travels through the water, both transducers “view” the same stream of particles. Because it takes time for particles to travel between the two transducers, the aft transducer detects the particles later than does the fore transducer. By measuring this time lapse, the instrument calculates the boat speed.

The ultrasonic speed sensor requires particles in the water to obtain echoes. If the boat is airborne even for a short time or in highly aerated water, the sensor will measure an incorrect speed.

IMPORTANT: The ultrasonic speed sensor must be in good contact with the water at all times for the sensor to function properly.

CAUTION: NEVER USE SOLVENTS!

Cleaners, fuel, paint, sealants, and other products may contain strong solvents, such as acetone, which can attack many plastics greatly reducing their strength.

scanning transducer

hull

FORE AFT

vessel direction

particle stream

Figure 1. Monitoring particles in the water

Applications

Not recommended for boats designed to pull air under the hull.

Plastic housing recommended for fiberglass or metal hulls only. Never install a plastic sensor in a wood hull since swelling of the wood may overstress the plastic causing a fracture.

Bronze housing recommended for fiberglass or wood hulls only. Never install a bronze housing in a metal hull because electrolytic corrosion will occur.

Never install a metal housing in a vessel with a positive ground system.

Ultrasonic insert must be installed in a housing with a valve. Raymarine ST-40—The ultrasonic insert is too long for the existing housing. Install the new housing.

Tools and Materials

Water-based antifouling paint (mandatory in salt water)

Safety goggles

Dust mask

Electric drill with 10mm or larger chuck capacity

Drill bit

3mm or 1/8"

Hole saw

51mm or 2"

Sandpaper

 

Mild household detergent or weak solvent (such as alcohol)

File (installation in a metal hull)

Marine sealant

Additional washer [for aluminum hull less than 6mm (1/4") thick]

Slip-joint pliers (installing a metal housing)

Installation in a cored fiberglass hull (see page 3):

Hole saw for hull interior

60mm or 2-3/8"

Fiberglass cloth and resin

or Cylinder, wax, tape, and casting epoxy

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Contents Log Transducer Tools and Materials How the Ultrasonic Speed Sensor WorksApplications Mounting Location InstallationAntifouling Paint Hole DrillingChecking for Leaks Installation in a Cored Fiberglass HullInstalling Servicing the Valve Assembly Operation, Maintenance, and RepairUsing the Blanking Plug How the Valve WorksLocating the Junction Box and Cable Routing WiringTools and Materials Preparing the CablesTroubleshooting Replacement PartsEdition 1, For Solid State Log Tx