Wolf R-510 manual Repairs only to be carried out by competent persons, Led

GB Wolf Rechargeable Torch Range Operation and Maintenance Instructions please retain – read before use

EC Declaration of Conformity

The R-30, R-50 and R-55 meet all relevant provisions of the 94/9/EC Explosive Atmospheres (ATEX Equipment) Directive by virtue of the issued EC type examination certificate, demonstrating compliance with all relevant harmonised standards and essential health and safety requirements.

Wolf Rechargeable Torches are self-contained safety torches moulded in high impact plastic and powered by a Lithium Ion battery pack.

The R-30 has a 6V 4W halogen bulb light source and the R-50 and R-55 have 3W LED light sources. The R-30 and R-50 are approved as Group II, Category 2 equipment for use in zone 1 & 2 potentially explosive gases, vapours, mists and dusts where the T4 temperature class/85oC maximum surface temperature permits. The R-55 is approved as Group II, Category 1 equipment for use in zone 0, 1 & 2 potentially explosive gases, vapours, and mists where a T4 temperature class permits.

Approval Codes/Certification:

R-30	II 2 GD T85OC Ex e ib IIC T4 tD A21 IP67
Zone 1	(Temperature ambient -20OC to +40OC)
Halogen	EC Type examination certificate: Baseefa05ATEX0068
R-50	II 2 GD T85OC Ex ib IIC T4 tD A21 IP67
Zone 1	(Temperature ambient -20OC to +40OC)
LED	EC Type examination certificate: Baseefa05ATEX0069
R-55	II 1 G Ex ia IIC T4 IP67
Zone 0	(Temperature ambient -20OC to +40OC)
LED	EC Type examination certificate: Baseefa05ATEX0069
Notified	Baseefa (2001) Ltd.
Body:	Rockhead Business Park,
	Staden Lane, Buxton,
	SK17 9RZ, UK.
	Notified body number: 1180

Harmonised standards applied:

EN60079-0:2004, EN60079-7:2003, EN50020:2002,

EN61241-0:2004, EN61241-1:2004

Ingress protection level: IP67 to EN60529:1992,

Wolf Rechargeable Torches are certified compliant with the 89/336/EEC EMC Directive.

The product is CE marked showing compliance with all relevant EC Directives

Alex Jackson – Technical Director

Wolf Safety Lamp Company Ltd.

Use of the Wolf Rechargeable Torch

A damaged Wolf Rechargeable Torch should be repaired in accordance with these instructions, before being put back into service. Do not use if black vent cap missing. - (Fig. 4)

repairs only to be carried out by competent persons

PRECAUTIONS: See Figs. 1, 2, 3, 4, 5, 6, 11

Before use, charge for 3 hours minimum.

Ensure torch lens ring and end cap are fully tight at all times. (Fig. 3) Duration in High Power Mode ≈ 3.5 hours

Duration in Low Power Mode ≈ 6.5 Hours

Deep discharge protection: Circuitry will automatically switch the torch off once the battery reaches a pre-determined low voltage. The torch must be re-charged before further use.

Emergency lighting mode: The emergency lighting function switches the torch on when a power failure to the charger occurs. The torch must be placed in the charger switched ‘ON’.

Lamp Replacement: (See Figs 10, 11)

Fuse Replacement: (See Figs 7, 8)

Cleaning: Use a mild soap and water and soft brush only. Do not immerse.

If torch fails to light or;

If indication on charge shows top and bottom indicators only:

A.Ensure torch lens ring and end cap are fully tight at all times. (Fig. 3)

B.Place on charge, check for indication, remove and switch on.

C.Replace bulb (R-30 only), clean charge rivets, check end cap is fully tightened,

D.Remove cassette, inspect contacts, test continuity of the fuses, replace as required (competent personnel only; see fig. 8).

E.Re fit cassette, repeat (A) and switch on.

The R-271 Battery utilises a two cell Lithium Ion system with a life of up to 500 full charge/discharge cycles (to 70% original capacity), and incorporates an integral encapsulated battery protection circuit.

Replace the R-271Battery when the discharge duration is significantly shorter than the durations shown above. Recharge every six months when in storage.

Battery information: (Fig. 6). Extraction: (Fig. 7) Connections: (Fig. 9)

Wolf Chargers: RC-200 (12-24V) and RC-212: (12V) A red LED indicator shows power to the charger. Charging is fully managed to eliminate battery memory. Charge is removed once the battery is fully charged, battery voltage is then monitored; a top-up charge is applied as necessary (typically applying a trickle charge once every 7 days). Charge Indication: (Fig. 16). Charger Connection Options: (Fig. 19)

The RC-200 and RC-212are ‘CE’ marked in compliance with the 89/336/EEC EMC Directive, and comply with the requirements of 95/54/EC Automotive EMC Directive for use in emergency vehicles (e11 marking).

–Do not charge in Hazardous Area.

–Charger contacts are low voltage output and short circuit protected.

–Charger operating ambient: +10oC to +25oC.

–Charger ingress protection IP20, protect from dirt and moisture.

–Do not cover ventilation slots.

Warning RC-452:risk of short circuit if polarity incorrect. (See Fig. 19)

Peak current (during 3hrs charge period)	= 1.5A
Peak current (standby – fully charged)	= 0.08A max
Peak current (no torch in charger)	= 0.03A max
Output Voltage does not exceed 14V: (Uo=14V)

The RC-300 Mains Adaptor is ‘CE’ marked in compliance with the 89/336/EEC EMC Directive and 73/23/EEC Low Voltage Directive. (Fig. 19)

WARNING:

USE ONLY WOLF CHARGERS WITH THESE PRODUCTS (AS SHOWN IN FIG. 19)

USE ONLY GENUINE WOLF REPLACEMENT PARTS.

The Wolf Safety Lamp Co. Ltd has a policy of continuous product improvement. Changes in design details may be made without prior notice.