Digimerge 22-470 Constructing Gage Block, Adjusting Chipbreakers, RE-SETTING Knives, Fe F

Page 18

11.Thoroughly clean the knife slots, knife locking bars, and locking screws. Check the screws; if the threads appear worn or stripped, or if the heads are damaged, replace them.

12.Carefully replace the springs (not shown), knives (D) Fig. 35, and knife locking bars (G) into the three slots in the cutterhead (B). IMPORTANT: WHEN REPLAC-

ING KNIFE LOCKING BARS (G) FIG. 35, AGAINST

KNIVES (D) AS SHOWN IN

THE CROSS SEC-

TIONAL ILLUSTRATION, MAKE CERTAIN KNIFE

LOCKING BARS (G) ARE INSTALLED AS SHOWN,

WITH LOCKING SCREWS (F) HOLDING KNIVES (D)

PROPERLY INSIDE THE

CUTTERHEAD SLOTS.

TURN ALL KNIFE LOCKING SCREWS, ONE OF

WHICH IS SHOWN AT (F),

COUNTERCLOCK-

WISE, JUST ENOUGH TO HOLD THE KNIVES IN THE CUTTERHEAD.

13.Adjust the knives as explained in STEPS 3 through 7.

14.Replace top cover on the machine.

CONSTRUCTING GAGE BLOCK

In order to check and adjust the height of the chipbreaker, pressure bar, infeed and outfeed rollers and adjust the cut- ter-head parallel to the table, you will need a gage block made of hard wood. The gage block can easily be con- structed by following the dimensions shown in Fig. 36.

ADJUSTING CHIPBREAKERS

The chipbreakers (A) Fig. 37, are located on top of the planer and extend downward around the front of the cut- terhead. The chipbreakers will rise as stock is fed through the planer and “breaks or curls” the wood chips. The bot- tom of the chipbreakers must be parallel to the knives and set .040 below the cutting circle. To check and adjust the chipbreakers, proceed as follows:

1.

 

 

 

DISCONNECT THE MACHINE FROM

 

 

 

 

 

 

 

 

 

 

THE POWER SOURCE.

 

 

 

 

2.Make certain the knives are adjusted properly as explained in section “CHECKING, REPLACING AND

RE-SETTING KNIVES.”

3.Place gage block (B) Fig. 38, on the table surface and directly under the cutterhead as shown. Using a .040 feeler gage (C) Fig. 38, placed on top of the gage block, raise the table until cutterhead knife (D) touch- es the feeler gage when the knife is at its lowest point.

DO NOT MOVE THE TABLE ANY FURTHER UNTIL THE ADJUSTMENT HAS BEEN COMPLETED.

CROSS-SECTIONAL

C

VIEW OF

 

 

.070 gap

CUTTERHEAD

D

 

 

 

B

E

 

F

 

 

G

Fig. 35

2

11/2

 

/

 

 

1

 

 

4

GRAIN

1

 

 

4

 

 

/

2 1/23

4

Fig. 36

A

E FE F

E

E

F

F

Fig. 37

DC

B

Fig. 38

18

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Contents Planer Table of Contents Important Safety InstructionsSafety Guidelines Definitions California PropositionStay ALERT, Watch What YOU are DOING, General Safety RulesImportant Safety Instructions USE of this Tool can GenerateAdditional Specific Safety Rules Failure to Follow These Rules MAY Result in Serious InjuryAllow the Cutterhead to Reach Full Speed Functional Description Power ConnectionsMotor Specifications Grounding InstructionsCarton Contents Assembly Assembly Tools RequiredAssembling Cutterhead Guard Assembling Dust HoodElectrical Connections Starting and Stopping the Planer Locking Switch in OFF PositionOperation Raising and Lowering the TablePower Source Feed Roller SpeedsDisconnect the Machine from Table Rollers Checking and Adjusting Table Roller Height Checking and Adjusting Drive Belt Tension ANTI-KICKBACK FingersChecking and Adjusting Feed Roller Belt Tension CHECKING, Resetting Replacing Knives Constructing Gage Block Adjusting ChipbreakersRE-SETTING Knives FE FAdjusting Pressure BAR ANY Further Until the Adjustment has Been CompletedReplacing Knives Adjusting Outfeed Roller Adjusting Infeed RollerLeveling the Table Adjusting Table Height Scale Adjusting Table GibsDisconnect Machine from Power Source Troubleshooting Maintenance Machine USEService AccessoriesPARTS, Service or Warranty Assistance Warranty Two Year Limited New Product WarrantyPage Page Canadian PORTER-CABLE Delta Service Centers