Grizzly G9967Z, G9741, G9740Z, G9961 instruction manual Wood Characteristics

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Wood Characteristics

The species of wood, as well as condition, will affect planing ability—the harder the wood, the more difficult it will be to plane. We have included a list of wood characteristics you may encoun- ter when planing, The following descriptions of defects will give you some possible answers to problems that may arise.

Chipped Grain (Tear Out) — Usually a result of cutting against the grain, or planing wood with knots or excessive amount of cross grain. Chipped grain can also be caused by dull knives or misaligned chip breaker. Often, chipped grain can be avoided by slowing down the feed rate and by taking shallow cuts, If those options do not work, inspect your lumber and determine if its grain pattern is causing the problem. If the wood does not show substantial crossgrain, inspect your knives for sharpness and inspect the chip breaker for proper alignment.

Fuzzy Grain (Raised Grain) — Usually caused by surfacing lumber with too high of a moisture content. Sometimes fuzzy grain is a characteristic of wood such as basswood. Fuzzy grain can also be caused by dull knives or an incorrect grinding bevel. Check with a moisture meter. If moisture is greater than 20%, sticker the wood and allow it to dry. Otherwise, inspect the knife condition.

Glossy Surface — Usually caused by dull knives taking shallow cuts at a slow feed speed. Surface gloss will usually be accompanied by overheat- ing. Lumber will often be scorched and eventually damage to the knives will occur. If the knives are sharp on inspection, increase feed speed or cut- ting depth.

Snipe — Occurs when board ends have more material removed them the rest of the board. Usually caused when one or both of the table roll- ers are set too high. Can also be caused by the chip breaker or pressure bar being set too high. However, a small amount of snipe is inevitable.

Snipe can be minimized by proper adjustment of the planer components, but complete removal of

snipe is unlikely. More likely, you will be able to reduce it to a tolerance of .002". If snipe under that level is a problem, consider cutting lumber longer that your intended work length and cut off the excess after planing is completed.

Uneven Knife Marks — Uneven knife marks can occur when the chip breaker is set too high. Inspect cutterhead bearings if re-adjustment of the chip breaker fails to remedy the situation.

Chatter Marks — Usually caused by incorrect chip breaker and pressure bar setting heights. Chatter marks can also be caused by running a narrow wood piece through the planer at either the right or left end of the cutterhead. Chatter, like uneven knife marks, will show in the form of a “washboard” look. Chatter marks are more likely to be inconsistent in appearance than uneven knife marks.

Wavy Surface — Caused by poor knife height adjustment, wavy surface appears when one knife is taking deeper cuts than the rest of the knives. Remedy by resetting the knives to a toler- ance of approximately .001" from one end to the other.

Pitch & Glue Build-Up— Glue and resin build- up on the rollers and the cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber as well as uneven knife marks and chatter.

Chip Marks — Occur when chips are not prop- erly expelled from the cutterhead. The knives catch the chips and drag them across the lum- ber being planed. Chips tend to be random and non-uniform (compared to chipped grain). This problem can be caused by exhaust blockage or too much room between the cutterhead and the chip deflector. Using a dust collection system in combination with the planer can help reduce chip marks. Inspect the chip deflector and re-adjust spring tension.

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Extreme Duty Planers

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Contents EXTREME-DUTY Planers Page Table Of Contents Safety Safety Instructions For Power ToolsLength AMP Rating 25ft 50ft 100ftAdditional Safety Instructions For Planers Read this Entire Manual Before Turning the Planer onGeneral Information Circuit Requirements G9967/G9967Z G9740/G9740ZRecommended Plug and Receptacle Total Amperage Draw atG9741/G9961Grounding Extension CordsRewire to To rewire the planerMachine Features About this SectionSET UP About this Section UnpackingG9740Z/G9961/G9967Z Spiral Cutterheads Part Qty Piece InventoryG9740/G9741/G9967 4-Knife Cutterheads Part Qty Hardware Recognition Chart Clean Up Site ConsiderationsAssembly Beginning Assembly Dust Hood To adjust the table rollers correctly Table RollersTest Run Operations Operational TipsWood Characteristics Maintenance CleaningGeneral LubricationBelt To loosen/tighten belt tensionMaintenance Log Date Approximate Hours Of Use Maintenance PerformedAdjustment Controls Service AdjustmentsAbout Service To adjust the knife set Cutterhead KnivesAftermarket Knife Setting Jigs Carbide CuttersTo install/adjust the carbide cutters Disconnect the planer from the power sourcePage Cutterhead Page Feed Rollers Pressure Bar Hardwood BlocksPage Feed Roller Tension Chip Deflector Chip deflector spring pressure controls Extreme Duty PlanersClosure Machine Data Sheet MotorsExtreme Duty Planer Model G9741/G9961 G9740/G9740Z/G9967/G9967Z/G9741/G9961 210 G9740/G9740Z/G9967/G9967Z/G9741/G9961 301 319 318 338 340 339341 337 336 335 322 324 325 320 PSS73M G9740/G9740Z/G9967/G9967Z/G9741/G9961 Table Roller 503 509 507 505 506 501 502 504 510 511 609 604 610 608 611 607 612 606 605 603 601 602 G9740/G9740Z/G9967/G9967Z/G9741/G9961 Outfeed Roller G9740/G9740Z/G9967/G9967Z/G9741/G9961 904 903 901 902 1010 1009 1008 1001 1006 1005 10031004 1011 1012 1002 PUSH-BUTTON Switch T1 G9740/G9740Z/G9967/G9967Z/G9741/G9961 G9740/G9740Z/G9967/G9967Z/G9741/G9961 G9740/Z Motor Cover G9740/G9740Z/G9967/G9967Z/G9741/G9961 1411 1407 1410 1401 1416 1409 1401-2 1401-1 1408 Transmission BOX 1502 1507 1509 1508 1510 1506 1505 15111506 1512 1503 1504 G9740/G9967/G9741 4-Knife Cutterhead G9740Z/G9967Z/G9961 Spiral Cutterhead Discharge Cover Motors Voltage Diagram Volt Single Phase G9967/G9967ZTable Limit Switch Main Hook Up Panel Volt Single Phase Volt 3-Phase G9740/G9740ZSwitch Plate Diagram Main Hook Up Panel Volt 3-Phase G9741/G9961 G9741/G9961 Main Hook Up Panel Volt 3-Phase Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC Page Call Today For a Free Full Color Catalog
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