Miller Electric NT 450, NT 500 manual Installation, Specifications, Duty Cycle And Overheating

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SECTION 4 − INSTALLATION

4-1. Specifications

 

Rated

Amperage/

 

Amperes Input at Rated Load Output 50/60 Hz,

 

 

 

 

 

 

Three-Phase

 

 

 

 

Model

Welding

Max OCV−DC

 

 

 

 

 

 

Voltage Range

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

230 V

380 V

400 V

440 V

460 V

575 V

KVA

KW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

78 VDC In

 

 

 

 

 

 

 

 

 

 

5 − 500A In CC

CC Mode For

 

 

 

 

 

 

 

 

 

 

60 Hz

 

 

 

 

 

 

 

 

 

 

Mode

 

 

 

 

 

 

 

 

 

 

80 VDC In CC

 

 

 

 

 

 

 

 

 

450 A @ 38

 

 

 

 

 

 

 

 

 

 

 

Mode For 50 Hz

57

34

33

30

29

23

22.6

21.0

450 Amp

Volts DC, 100%

 

 

 

 

 

 

 

 

 

 

 

78 VDC In

*2.18

*1.11

*1.05

*.950

*1.04

*0.84

*0.87

*0.29

 

Duty Cycle

 

 

 

10 − 38V In CV

CV Mode For

 

 

 

 

 

 

 

 

 

 

60 Hz

 

 

 

 

 

 

 

 

 

 

Mode

 

 

 

 

 

 

 

 

 

 

80 VDC In CV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mode For 50 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

NOTICE − Exceeding duty cycle can damage unit and void warranty.

100% Duty Cycle

Continuous Welding

Overheating

A/V

0

 

15

 

OR

Minutes

Reduce Duty Cycle

 

duty1 4/95 / 210 976-B

OM-2252 Page 13

Image 17
Contents Processes OM-2252218 084RDescription File Multiprocess WeldingFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-2252 − Definitions General Precautionary LabelInput Connection Label Nameplate Safety SymbolsElectric Shock And Airflow Label ? aDuty Cycle And Overheating − InstallationSpecifications CV Mode CC ModeVolt-Ampere Curves 100 200 300 400 500 600Movement Selecting a Location460 mm 460 mm OM-2252Dimensions Dimensions And WeightsWeight 376 lb 171 kg Holes EFrontTurn Off power before connecting to receptacle Do not move or operate unit where it could tipTipping VAC Receptacle And Circuit BreakersWeld Output Terminals And Selecting Cable Sizes Connecting Weld Output CablesTurn off power before con Connecting Remote ControlRemote 14 Receptacle Information SocketPlacing Jumper Links Electrical Service GuideWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connec- tions = GND/PE Earth GroundControls − OperationMeter Functions For CC/CV Models Lift-Arc TIG Procedure For CC/CV ModelsRoutine Maintenance − Maintenance & TroubleshootingDisconnect power before maintaining Disconnect input power be- fore opening rear access doorHelp 7 Display Voltmeter/Ammeter Help DisplaysHelp 3 Display Trouble Remedy TroubleshootingWork like a Pro Circuit Diagram For Dimension NT − Electrical Diagram218 081-F Main Assembly − Parts ListTHERMISTOR, NTC 10K OHM @ 25 DEG C 34IN Lead 264 Panel, Front With ComponentsPanel, Front With Components -1Item IGBT/Capacitor Assembly 221 IGBT/Capacitor Assembly -1itemPanel, Rear With Components Page Work like a Pro Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s