Miller Electric KC237900 manual 041, Pulser Optional -4 Item

Page 44

 

Item

Dia.

Part

 

Description

 

 

 

No.

Mkgs.

No.

 

 

Quantity

 

 

 

041 213

Figure 9-6. Pulser (Optional) (Fig 9-4 Item 38)

 

 

 

 

 

 

. . 1 . .

. R427 . . . .

004 186

. . POTENTIOMETER, C std slot 1/T 2W 5K ohm

. . . . . . . . . 1

. . 2 . .

. R429 . . . .

035 897

. . POTENTIOMETER, C std slot 1/T 2W 1K ohm

. . . . . . . . . 1

. . 3 . .

. RFC1 . . .

052 978

. . CHOKE, 5600uh 98 ohm

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

. . 4 . .

. . PC2 . . . .

088 338

. . CIRCUIT CARD, pulser .

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

.

. . . . .

PLG400 . .

135 558

. . CONNECTOR & SOCKETS, (consisting of)

. . . . . . . . . 1

.

. . . . .

. . . . . . . . . . .

079 747

. . . . CONNECTOR, rect skt 24-18ga Amp 350980-1

. . . . . . . . . 7

.

. . . . .

PLG401 . .

135 559

. . CONNECTOR & SOCKETS, (consisting of)

. . . . . . . . . 1

.

. . . . .

. . . . . . . . . . .

079 747

. . . . CONNECTOR, rect skt 24-18ga Amp 350980-1

. . . . . . . . 12

. . 5 . .

. . . . . . . . . . .

073 756

. . STAND-OFF, 6-32 x .625 lg

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 5

. . 6 . .

. . . . . . . . . . .

010 116

. . GROMMET, rbr .375 ID x .500mtg hole

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

. . 7 . .

. . . . . . . . . . .

072 307

. . CIRCUIT CARD, filter . . .

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

. . 8 . .

. . . . . . . . . . .

027 144

. . TUBING, nylon .150 ID x .250 OD x .250

. . . . . . . . . 2

. . 9 . .

. . . . . . . . . . .

072 306

. . BRACKET, mtg circuit card

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

.

10 .

. . . . . . . . . . .

008 247

. . CASE SECTION, top/sides

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

. 11 . . C409 . . . .

031 670

. . CAPACITOR, cer disc .05uf 500VDC .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

. 12 . . S400 . . . .

011 609

. . SWITCH, tgl SPDT 15A 125VAC

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

. 13 . . R428 . . . .

030 109

. . POTENTIOMETER, C std slot 1/T 2W 5K ohm

. . . . . . . . . 1

. 14 .

. . . . . . . . . . .

008 250

. . PULSER BOX

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

.

15 .

. . . . . . . . . . .

009 477

. . PLATE, ident

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 1

.

16 .

. . . . . . . . . . .

097 922

. . KNOB, pointer

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 3

 

 

 

 

 

4

 

 

 

 

 

1

2

3

5

6

9

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

10

14

13

12

11

15

16

ST-059 531-C

Figure 9-6. Pulser (Optional)

BE SURE TO PROVIDED MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-530 Page 40

Image 44
Contents Description OM-530JProcesses From Miller to You Table of Contents Electrical Diagrams Parts ListList of Charts and Tables Certification for High Frequency ARC Welding EquipmentSafety Precautions and Signal Words SpecificationsGeneral Information and Safety Safety Alert Symbol and Signal WordsInstallation or Relocation DescriptionSite Selection Transporting MethodsComponent Installation Field Installation of TIG-UNITProcedure When Using An External 115 Volts AC Power Supply Procedure When Using 230 Volts AC Internal PowerProcedure When Mounting To 600 Ampere Welding Power Sources Field Installation of Pulser Field Installation of ElectroslopeProcedure for Remote TIG-UNIT IN- Stallation Location Of Relay CR2 And Other ComponentsField Installation of Optional PRE- Flow Timer Mechanical Installation FigureElectrical Installation Figure Electric Shock can killFront Panel Mounting Hole Layout Field Installation of Optional Spot Timer Figure Remote Amperage Output ContactorGAS GAS OUT Coolant Coolant OUTOn OFF Overload Press to Start Coolant Connections Optional FigureAmperage Amperage Adjustmentpanel Operator ControlsWithout Electroslope With ElectroslopeRemote Hand Controls GAS/COOLANT on OFFPostflow Highon Frequency OFF High FrequencyBackground On TimePULSES/SECOND ST-009 477-D ST-007 648-G Percentage Upslope Rate ElectroslopePercentage Initial Amperage Preflow Time Control & Switch Optional Figure Spot Time Control and Switch Optional FigurePercentage Final Amperage Preflow TimeSequence of Operation Fumes and Gases can seriously harm your healthHOT METAL, SPATTER, and Slag can cause fire and burns GAS Tungsten ARC WeldingShutting Down Maintenance & TroubleshootingShielded Metal ARC Welding with TIG- Unit Maintenance Schedule Frequency Internal CleaningWeld Cables Tungsten ElectrodeZirconium Alloyed Tungsten Brown Band Green BandThorium Alloyed Tungsten Red Band Circuit Board Handling Precautions Overload ProtectionTroubleshooting Trouble Probable Cause RemedyElectrical Diagrams OM-530 OM-530 OM-530 Definitions Certification for High Frequency ARC Welding EquipmentGeneral Location General Installation ProceduresHIGH-FREQUENCY Radiation Metal Buildings Shielding Of Miscellaneous Wiring In The Weld- ing ZonePower Service Installation Guidelines Checklist Parts List Main AssemblyQuantity Item Dia Part Model Description Panel, Control Rear w/Components 111 HF Panel -1 ItemPanel, Front w/Components C19 028 CAPACITOR, polye met film 1uf 250VDC Switch, Polarity 300 & 400A Models -4 Item 011041 Pulser Optional -4 ItemElectroslope 9 Optional -4 Item Switch, Polarity 500 & 600A Models -4 Item 048Panel, Control Front w/Components Optional Equipment Page Ampset Cordless Remote Current Control TIG-RIG AccessoriesGold Star SS Accessories Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co

KC237900 specifications

The Miller Electric KC237900 is a standout model in the realm of welding technology, specifically designed for versatility and efficiency. This machine embodies Miller's commitment to innovation and quality, making it a popular choice among professionals and hobbyists alike.

One of the main features of the KC237900 is its advanced inverter technology, which allows the unit to operate efficiently across a range of welding applications. This technology ensures that the welder maintains a stable arc for precision welding, even on thin materials. The inverter design also contributes to a lighter and more compact machine, enhancing portability without compromising on power.

The KC237900 supports multiple welding processes, including MIG, Flux-Cored, and Stick welding. This versatility makes it suitable for a variety of projects, from automotive repairs to intricate fabrication tasks. The machine’s ability to handle diverse materials, including steel, stainless steel, and aluminum, further expands its application scope.

Another characteristic of the Miller Electric KC237900 is its user-friendly interface. The digital display provides clear information on amperage and voltage settings, allowing welders to make quick adjustments as needed. Additionally, the intuitive control panel simplifies the operation, making it accessible to users with varying skill levels.

The arc technology integrated into the KC237900 contributes to its smooth and stable welding performance. The unit utilizes Miller's Auto-Set feature, which automatically adjusts parameters based on material thickness and type. This feature not only speeds up the setup process but also enhances the overall weld quality.

Durability is another key aspect of the KC237900. Built with robust materials, the machine is designed to withstand the rigors of job site conditions. Its protective features, such as thermal overload protection, ensure that the unit operates safely and efficiently.

In conclusion, the Miller Electric KC237900 is a high-performance welding machine that combines advanced inverter technology, versatility, and user-friendly features. With its ability to handle multiple welding processes and materials, along with its focus on reliability and ease of use, it stands out as an excellent choice for both experienced welders and newcomers to the trade. Whether for professional use or personal projects, the KC237900 delivers the performance and quality that Miller Electric is known for.