Miller Electric KC237900 manual Quantity Item Dia Part Model Description

Page 38

 

 

 

 

 

 

 

 

Quantity

 

 

 

Item Dia.

Part

 

 

 

 

 

Model

 

 

Description

 

 

 

 

W/Electro-

 

W/Pulser &

No.

Mkgs.

No.

Basic

W/Pulser

 

 

 

 

 

slope

 

Electroslope

 

 

 

Figure 9-1. Main Assembly (Continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

. . C8 . . .

009 062

. . CAPACITOR

. 1

. . .

1 . . . .

1 .

. 1. . .

11 .

. . . . . . . . .

604 814

. . NUT, stl hex reg .750-10

. 1

. . .

1 . . . .

1 .

. 1. . .

12

. . . . . . . . .

604 813

. . WASHER, lock stl split .750

. 1

. . .

1 . . . .

1 .

. 1. . .

13

. . . . . . . . .

008 994

. . SCREW, .750-10 x 2.00 hexhd

. 1

. . .

1 . . . .

1 .

. 1. . .

14

. . . . . . . . .

080 217

. . PANEL, bottom

. 1

. . .

1 . . . .

1 .

. 1. . .

15

. . . . . . . . .

. Fig 9-9

. . PANEL, control front w/components

. 1

. . .

1 . . . .

1 .

. 1. . .

16

. . . . . . . . .

. Fig 9-4

. . PANEL, front w/components

. 1

. . .

1 . . . .

1 .

. 1. . .

17

. . . . . . . . .

052 246

. . CABLE, pwr No. 20ga 5/c (order by ft)

4ft

. .

.

4ft

. . . 4ft

. . . 4ft

18

. PLG1 . .

144 310

. . CONNECTOR & PINS, (consisting of)

. 1

. . .

1 .

. . .

1 .

. 1. . .

. . . .

. . . . . . . . .

134 732

. . . . CONNECTOR, circ pin push-in 20-24ga

 

 

 

 

 

 

 

 

 

 

 

 

Amp 213605-1

14

. .

.

14

. . . 14

. . . 14

19

. . . . . . . . .

079 739

. . . . CONNECTOR, circ clamp str rlf sz 17-20

 

 

 

 

 

 

 

 

 

 

 

 

Amp 206322-2

. 1

. . .

1 . . . .

1 .

. 1. . .

20

. . . . . . . . .

152 432

. . SWITCH, control

. 1

. . .

1 . . . .

1 .

. 1. . .

21

. . . . . . . . .

130 155

. . SWITCH, hand remote (consisting of)

. .

.

1 . . . .

1

 

 

22

. . . . . . . . .

009 835

. . . . SWITCH w/LEADS

. .

.

. . . .

. . .

1 .

. 1. . .

23

. . . . . . . . .

604 525

. . . . CABLE, port No.18 2/c (order by ft)

. .

 

25ft

. .

25ft

 

 

24

. . . . . . . . .

141 162

. . . . CONNECTOR & PINS, (consisting of)

. .

.

. . . .

. . .

1 .

. 1. . .

. . . .

. . . . . . . . .

134 731

. . . . . . CONNECTOR, circ pin push-in 14-18ga

 

 

 

 

 

 

 

 

 

 

 

 

Amp 213603-1

. .

.

. . . .

. . .

14

. . . 14

25

. . . . . . . . .

143 922

. . . . . . CONNECTOR, circ clamp str rlf sz 17-20

 

 

 

 

 

 

 

 

 

 

 

 

Amp 206070-3

. .

.

. . . .

. . .

1 .

. 1. . .

. . . .

. . . . . . . . .

601 157

. . BLANK, snap-in metal .500mtg hole

 

 

 

 

 

 

 

 

 

 

 

 

(Field installed units only)

. 3

. . .

3 . . . .

3 .

. 3. . .

. . . .

. . . . . . . . .

057 359

. . BLANK, snap-in nyl .375mtg hole

. 2

. . .

2 . . . .

2 .

. 2. . .

. . . .

. . . . . . . . .

110 089

. . CABLE, interconnecting (consisting of)

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

141 162

. . . . CONNECTOR & PINS, (consisting of)

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

134 731

. . . . . . CONNECTOR, circ pin push-in 14-18ga

 

 

 

 

 

 

 

 

 

 

 

 

Amp 213603-1

14

. .

.

14

. . . 14

. . . 14

. . . .

. . . . . . . . .

079 739

. . . . . . CONNECTOR, circ clamp str rlf sz 17-20

 

 

 

 

 

 

 

 

 

 

 

 

Amp 206322-2

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

600 343

. . . . CABLE, port No. 16 5/c (order by ft)

1ft

. .

.

1ft

. . . 1ft

. . . 1ft

. . . .

. . . . . . . . .

039 685

. . . . CONNECTOR, circ clamp str rlf sz 16-16S

 

 

 

 

 

 

 

 

 

 

 

 

Amphenol 97-3057-8

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

052 654

. . . . CONNECTOR, circ 5skt rcpt Amphenol

 

 

 

 

 

 

 

 

 

 

 

 

MS-3101A-16S-8S

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

130 003

. . CABLE, adapter (consisting of)

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

039 273

. . . . CONNECTOR, circ 5 pin plug

 

 

 

 

 

 

 

 

 

 

 

 

Amphenol MS-3106A-16S-8P

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

039 685

. . . . CONNECTOR, circ clamp str rlf sz 16-16S

 

 

 

 

 

 

 

 

 

 

 

 

Amphenol AN-3057-8

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

052 246

. . . . CABLE, pwr No. 20ga 5/c (order by ft)

2ft

. .

.

2ft

. . . 2ft

. . . 2ft

. . . .

. . . . . . . . .

152 568

. . . . CONNECTOR & SOCKETS, (consisting of)

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

141 685

. . . . . . CONNECTOR, circ skt push-in 20-24ga

 

 

 

 

 

 

 

 

 

 

 

 

Amp 66331-5

14

. .

.

14

. . . 14

. . . 14

. . . .

. . . . . . . . .

143 922

. . . . . . CONNECTOR, circ clamp str rlf sz17-20

 

 

 

 

 

 

 

 

 

 

 

 

Amp 206070-3

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

079 534

. . . . CONNECTOR, circ skt push-in 14-18ga

 

 

 

 

 

 

 

 

 

 

 

 

Amp 66358-6

. 2

. . .

2 . . . .

2 .

. 2. . .

26

. . . . . . . . .

080 232

. . PANEL, side RH

. 1

. . .

1 . . . .

1 .

. 1. . .

27

. . . . . . . . .

080 231

. . PANEL, side LH

. 1

. . .

1 . . . .

1 .

. 1. . .

. . . .

. . . . . . . . .

020 279

. . CLAMP, stl cush .750dia x .281mtg hole (300 & 400A)

. 2

. . .

2 . . . .

2 .

. 2. . .

. . . .

. . . . . . . . .

087 318

. . CLAMP, stl cush 1.000dia x .203mtg hole (500 & 600A)

2

. . .

2 . . . .

2 .

. 2. . .

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-530 Page 34

Image 38
Contents Description OM-530JProcesses From Miller to You Table of Contents List of Charts and Tables Electrical DiagramsParts List Certification for High Frequency ARC Welding EquipmentGeneral Information and Safety Safety Precautions and Signal WordsSpecifications Safety Alert Symbol and Signal WordsSite Selection Installation or RelocationDescription Transporting MethodsComponent Installation Field Installation of TIG-UNITProcedure When Using An External 115 Volts AC Power Supply Procedure When Using 230 Volts AC Internal PowerProcedure When Mounting To 600 Ampere Welding Power Sources Field Installation of Pulser Field Installation of ElectroslopeProcedure for Remote TIG-UNIT IN- Stallation Location Of Relay CR2 And Other ComponentsElectrical Installation Figure Field Installation of Optional PRE- Flow TimerMechanical Installation Figure Electric Shock can killFront Panel Mounting Hole Layout Field Installation of Optional Spot Timer Figure Remote Amperage Output ContactorOn OFF Overload Press to Start GAS GAS OUTCoolant Coolant OUT Coolant Connections Optional FigureWithout Electroslope Amperage Amperage AdjustmentpanelOperator Controls With ElectroslopeRemote Hand Controls GAS/COOLANT on OFFPostflow Highon Frequency OFF High FrequencyBackground On TimePULSES/SECOND ST-009 477-D ST-007 648-G Percentage Upslope Rate ElectroslopePercentage Initial Amperage Percentage Final Amperage Preflow Time Control & Switch Optional FigureSpot Time Control and Switch Optional Figure Preflow TimeHOT METAL, SPATTER, and Slag can cause fire and burns Sequence of OperationFumes and Gases can seriously harm your health GAS Tungsten ARC WeldingShutting Down Maintenance & TroubleshootingShielded Metal ARC Welding with TIG- Unit Weld Cables Maintenance Schedule FrequencyInternal Cleaning Tungsten ElectrodeZirconium Alloyed Tungsten Brown Band Green BandThorium Alloyed Tungsten Red Band Circuit Board Handling Precautions Overload ProtectionTroubleshooting Trouble Probable Cause RemedyElectrical Diagrams OM-530 OM-530 OM-530 Definitions Certification for High Frequency ARC Welding EquipmentGeneral Location General Installation ProceduresHIGH-FREQUENCY Radiation Metal Buildings Shielding Of Miscellaneous Wiring In The Weld- ing ZonePower Service Installation Guidelines Checklist Parts List Main AssemblyQuantity Item Dia Part Model Description Panel, Control Rear w/Components 111 HF Panel -1 ItemPanel, Front w/Components C19 028 CAPACITOR, polye met film 1uf 250VDC Switch, Polarity 300 & 400A Models -4 Item 011041 Pulser Optional -4 ItemElectroslope 9 Optional -4 Item Switch, Polarity 500 & 600A Models -4 Item 048Panel, Control Front w/Components Optional Equipment Page Ampset Cordless Remote Current Control TIG-RIG AccessoriesGold Star SS Accessories Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co

KC237900 specifications

The Miller Electric KC237900 is a standout model in the realm of welding technology, specifically designed for versatility and efficiency. This machine embodies Miller's commitment to innovation and quality, making it a popular choice among professionals and hobbyists alike.

One of the main features of the KC237900 is its advanced inverter technology, which allows the unit to operate efficiently across a range of welding applications. This technology ensures that the welder maintains a stable arc for precision welding, even on thin materials. The inverter design also contributes to a lighter and more compact machine, enhancing portability without compromising on power.

The KC237900 supports multiple welding processes, including MIG, Flux-Cored, and Stick welding. This versatility makes it suitable for a variety of projects, from automotive repairs to intricate fabrication tasks. The machine’s ability to handle diverse materials, including steel, stainless steel, and aluminum, further expands its application scope.

Another characteristic of the Miller Electric KC237900 is its user-friendly interface. The digital display provides clear information on amperage and voltage settings, allowing welders to make quick adjustments as needed. Additionally, the intuitive control panel simplifies the operation, making it accessible to users with varying skill levels.

The arc technology integrated into the KC237900 contributes to its smooth and stable welding performance. The unit utilizes Miller's Auto-Set feature, which automatically adjusts parameters based on material thickness and type. This feature not only speeds up the setup process but also enhances the overall weld quality.

Durability is another key aspect of the KC237900. Built with robust materials, the machine is designed to withstand the rigors of job site conditions. Its protective features, such as thermal overload protection, ensure that the unit operates safely and efficiently.

In conclusion, the Miller Electric KC237900 is a high-performance welding machine that combines advanced inverter technology, versatility, and user-friendly features. With its ability to handle multiple welding processes and materials, along with its focus on reliability and ease of use, it stands out as an excellent choice for both experienced welders and newcomers to the trade. Whether for professional use or personal projects, the KC237900 delivers the performance and quality that Miller Electric is known for.