Miller Electric KC237900 manual Optional Equipment

Page 48

Dia.

Part

Description

 

Mkgs.

No.

Quantity

 

 

Optional Equipment

 

 

 

 

 

. . . . . . . . . . . . . . . . . . .

041 236 . . .

METER KIT AMP & VOLT DC 0-500 w/FILTER, (Fig 9-2 & 9-4)

. . . 1

. . . . . . . . . . . . . . . . . . .

041 238 . . .

METER KIT AMP & VOLT DC 0-600 w/FILTER, (Fig 9-2 & 9-4)

. . . 1

. . . . . . . . . . . . . . . . . . .

041 240 . . .

METER KIT AMP & VOLT DC 0-800 w/FILTER, (Fig 9-2 & 9-4)

. . . 1

. . . . . . . . . . . . . . . . . . .

041 404 . . .

PREFLOW TIMER (consisting of)

. . . 1

. . . . . . . CR3

006 393 . . .

. . RELAY, encl 24VAC DPDT

. . . 1

. . . . . . . CR4

000 174 . . .

. . RELAY, encl 24VAC 3PDT

. . . 1

. . . . . . . TD2

044 744 . . .

. . CIRCUIT CARD, preflow timer

. . . 1

. . . . . . . . . . . . . . . . . . .

135 558 . . .

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . . . . . . . . . . . . . . . . . .

079 747 . . .

. . . CONNECTOR, rect skt 24-18ga Amp 350980-1

. . . 7

. . . . . . . . . . . . . . . . . . .

097 922 . . .

. . KNOB, pointer (illustrated on Fig 9-4)

. . . 1

. . . . . . . . . . . . . . . . . . .

006 301 . . .

. . BRACKET, mtg component

. . . 1

. . . . . . . . . . . . . . . . . . .

106 625 . . .

. . SPACER, nyl .250 OD x .140 ID x 1.000mtg hole

. . . 4

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . See Fig 9-4 for additional parts.

 

. . . . . . . . . . . . . . . . . . .

041 407 . . .

SPOT WELD TIMER, (consisting of)

. . . 1

. . . . . . . TD3

048 325 . . .

. . CIRCUIT CARD, spot timer

. . . 1

. . . . . . . . . . . . . . . . . . .

135 558 . . .

. . CONNECTOR & SOCKETS, (consisting of)

. . . 1

. . . . . . . . . . . . . . . . . . .

079 747 . . .

. . . CONNECTOR, rect skt 24-18ga Amp 350980-1

. . . 7

. . . . . . . . . . . . . . . . . . .

097 922 . . .

. . KNOB, pointer (illustrated on Fig 9-4)

. . . 1

. . . . . . . . . . . . . . . . . . .

000 821 . . .

. . STRIP, mtg pot/circuit card

. . . 1

. . . . . . . . . . . . . . . . . . .

106 625 . . .

. . SPACER, nyl .250 OD x .140 ID x 1.000 lg

. . . 4

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . See Fig 9-4 for additional parts.

 

. . . . . . . . . . . . . . . . . . .

041 212 . . .

ELECTROSLOPE 9, (Fig 9-7)

. . . 1

. . . . . . . . . . . . . . . . . . .

041 213 . . .

PULSER, (Fig 9-6)

. . . 1

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-530 Page 44

Image 48
Contents OM-530J ProcessesDescription From Miller to You Table of Contents Electrical Diagrams Parts ListList of Charts and Tables Certification for High Frequency ARC Welding EquipmentSafety Precautions and Signal Words SpecificationsGeneral Information and Safety Safety Alert Symbol and Signal WordsInstallation or Relocation DescriptionSite Selection Transporting MethodsComponent Installation Field Installation of TIG-UNITProcedure When Using An External 115 Volts AC Power Supply Procedure When Using 230 Volts AC Internal PowerProcedure When Mounting To 600 Ampere Welding Power Sources Field Installation of Pulser Field Installation of ElectroslopeProcedure for Remote TIG-UNIT IN- Stallation Location Of Relay CR2 And Other ComponentsField Installation of Optional PRE- Flow Timer Mechanical Installation FigureElectrical Installation Figure Electric Shock can killFront Panel Mounting Hole Layout Field Installation of Optional Spot Timer Figure Remote Amperage Output ContactorGAS GAS OUT Coolant Coolant OUTOn OFF Overload Press to Start Coolant Connections Optional FigureAmperage Amperage Adjustmentpanel Operator ControlsWithout Electroslope With ElectroslopeGAS/COOLANT on OFF PostflowRemote Hand Controls Highon Frequency OFF High FrequencyOn Time PULSES/SECONDBackground ST-009 477-D ST-007 648-G Electroslope Percentage Initial AmperagePercentage Upslope Rate Preflow Time Control & Switch Optional Figure Spot Time Control and Switch Optional FigurePercentage Final Amperage Preflow TimeSequence of Operation Fumes and Gases can seriously harm your healthHOT METAL, SPATTER, and Slag can cause fire and burns GAS Tungsten ARC WeldingMaintenance & Troubleshooting Shielded Metal ARC Welding with TIG- UnitShutting Down Maintenance Schedule Frequency Internal CleaningWeld Cables Tungsten ElectrodeGreen Band Thorium Alloyed Tungsten Red BandZirconium Alloyed Tungsten Brown Band Circuit Board Handling Precautions Overload ProtectionTroubleshooting Trouble Probable Cause RemedyElectrical Diagrams OM-530 OM-530 OM-530 Certification for High Frequency ARC Welding Equipment GeneralDefinitions General Installation Procedures HIGH-FREQUENCY RadiationLocation Shielding Of Miscellaneous Wiring In The Weld- ing Zone Power ServiceMetal Buildings Installation Guidelines Checklist Parts List Main AssemblyQuantity Item Dia Part Model Description Panel, Control Rear w/Components 111 HF Panel -1 ItemPanel, Front w/Components C19 028 CAPACITOR, polye met film 1uf 250VDC Switch, Polarity 300 & 400A Models -4 Item 011041 Pulser Optional -4 ItemElectroslope 9 Optional -4 Item Switch, Polarity 500 & 600A Models -4 Item 048Panel, Control Front w/Components Optional Equipment Page TIG-RIG Accessories Gold Star SS AccessoriesAmpset Cordless Remote Current Control Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co

KC237900 specifications

The Miller Electric KC237900 is a standout model in the realm of welding technology, specifically designed for versatility and efficiency. This machine embodies Miller's commitment to innovation and quality, making it a popular choice among professionals and hobbyists alike.

One of the main features of the KC237900 is its advanced inverter technology, which allows the unit to operate efficiently across a range of welding applications. This technology ensures that the welder maintains a stable arc for precision welding, even on thin materials. The inverter design also contributes to a lighter and more compact machine, enhancing portability without compromising on power.

The KC237900 supports multiple welding processes, including MIG, Flux-Cored, and Stick welding. This versatility makes it suitable for a variety of projects, from automotive repairs to intricate fabrication tasks. The machine’s ability to handle diverse materials, including steel, stainless steel, and aluminum, further expands its application scope.

Another characteristic of the Miller Electric KC237900 is its user-friendly interface. The digital display provides clear information on amperage and voltage settings, allowing welders to make quick adjustments as needed. Additionally, the intuitive control panel simplifies the operation, making it accessible to users with varying skill levels.

The arc technology integrated into the KC237900 contributes to its smooth and stable welding performance. The unit utilizes Miller's Auto-Set feature, which automatically adjusts parameters based on material thickness and type. This feature not only speeds up the setup process but also enhances the overall weld quality.

Durability is another key aspect of the KC237900. Built with robust materials, the machine is designed to withstand the rigors of job site conditions. Its protective features, such as thermal overload protection, ensure that the unit operates safely and efficiently.

In conclusion, the Miller Electric KC237900 is a high-performance welding machine that combines advanced inverter technology, versatility, and user-friendly features. With its ability to handle multiple welding processes and materials, along with its focus on reliability and ease of use, it stands out as an excellent choice for both experienced welders and newcomers to the trade. Whether for professional use or personal projects, the KC237900 delivers the performance and quality that Miller Electric is known for.